INTILION scalestac power Manuel utilisateur
ASSEMBLY MANUAL
INTILION AG
Wollmarktstraße 115c
D-33098 Paderborn
Phone +49 (0) 5251 69 32 0
Email contact@intilion.com
Internet www.intilion.com
Store for later use!
INTILION | scalestac power
INTILION | scalestac power boost
AC-coupled lithium-ion battery storage system for
indoor installation
Year of construction: 2022
Version 1.3
Edition: January 2023
© INTILION AG
This assembly manual and all of the illustrations contained within are copyright-protected. Any use that
goes beyond the limits of copyright law without the prior written consent of the publisher is
impermissible and punishable by law. This applies in particular to reproduction, translations,
microfilming, storage and processing using electronic systems.
INTILION | scalestac I
Contents
1 Introduction ...................................................................................................................................... 3
1.1 Means of representation .......................................................................................................... 3
1.1.1 Section-relevant warnings .......................................................................................... 3
1.1.2 Incorporated warnings ................................................................................................ 5
1.1.3 Other means of representation ................................................................................... 5
1.1.4 Symbols used in this manual ...................................................................................... 5
1.2 Warranty and liability ................................................................................................................ 6
1.3 Guarantee ................................................................................................................................ 7
1.4 Copyright protection ................................................................................................................. 8
1.5 Service/customer service ......................................................................................................... 8
1.6 Installation location requirements ............................................................................................ 9
2 Safety ............................................................................................................................................... 10
2.1 Intended use .......................................................................................................................... 10
2.1.1 Structural changes to the battery storage system .................................................... 11
2.1.2 Foreseeable misuse ................................................................................................. 12
2.2 Personnel requirements ......................................................................................................... 13
2.2.1 Responsibilities ......................................................................................................... 14
2.2.2 Obligations of personnel ........................................................................................... 14
2.2.3 Unauthorised persons .............................................................................................. 14
2.2.4 Training ..................................................................................................................... 15
2.3 Personal protective equipment .............................................................................................. 15
2.4 General safety information ..................................................................................................... 16
2.5 Safety measures for environmental protection ...................................................................... 17
2.6 Special warnings .................................................................................................................... 18
2.6.1 Symbols used on the battery storage system .......................................................... 18
2.6.2 Danger due to electrical energy ................................................................................ 19
2.6.3 Dangers due to lithium-ion batteries ......................................................................... 21
2.6.4 Dangers due to hot surfaces .................................................................................... 22
2.6.5 Dangers due to working at height ............................................................................. 22
2.6.6 Dangers due to noise ............................................................................................... 23
2.6.7 Dangers due to the use of incorrect spare parts ...................................................... 23
2.7 Safety and protective devices ................................................................................................ 24
2.8 Information regarding emergencies ....................................................................................... 24
2.9 Obligations of the operating company ................................................................................... 25
2.10 Obligations of the system manager ....................................................................................... 26
3 Assembly ........................................................................................................................................ 27
3.1 General information ............................................................................................................... 27
3.2 Personal protective equipment (PPE) .................................................................................... 27
3.3 Line list ................................................................................................................................... 28
3.4 Necessary tools ..................................................................................................................... 31
3.5 Assembly work steps ............................................................................................................. 33
3.5.1 Delivery of the cabinets and components ................................................................ 33
3.5.2 Positioning and installing the cabinets at the installation location ............................ 34
3.5.3 Assembling the HMI cover plate ............................................................................... 37
II INTILION AG
3.5.4 Battery cabinets (Narada battery racks) .................................................................. 38
3.5.4.1 Preparing the battery racks ...................................................................... 38
3.5.4.2 Inserting the battery modules and the rack BMS ..................................... 39
3.5.4.3 Installing additional control and safety components in the first battery rack
.................................................................................................................. 40
3.5.4.4 Connecting to INTILION cabinet no. 4 (IBU/DCC) ................................... 40
3.5.5 INTILION cabinets ................................................................................................... 41
3.5.5.1 Communication connection ...................................................................... 41
3.5.5.2 Connecting the busbars............................................................................ 45
3.5.5.3 AC connection .......................................................................................... 50
4 Appendix ........................................................................................................................................ 52
5 Acronyms ....................................................................................................................................... 57
INTILION | scalestac 3
1 Introduction
This assembly manual describes the assembly and installation of the INTILION |
scalestac battery storage system.
1.1 Means of representation
Text that should be paid particular attention to and that constitutes instructions or a direct
warning against hazards is indicated as follows in this operating manual:
1.1.1 Section-relevant warnings
Section-relevant warnings apply not only to a certain action, but to all actions within a
section.
Structure
SIGNAL WORD
Symbol
providing
more
details on
a hazard
Hazard type and source
Possible consequence(s) of non-observation
– Measure(s) for risk prevention
Hazard levels
DANGER
Hazard with a high level of risk that, if not avoided, can lead to death or
serious bodily injury.
WARNING
Hazard with a medium level of risk that, if not avoided, can lead to death or
serious bodily injury.
CAUTION
Hazard with a low level of risk that, if not avoided, can lead to minor or
moderate bodily injury.
4 INTILION AG
NOTE
Hazard with a low level of risk that, if not avoided, can lead to material
damage.
This assembly manual is only valid in connection with the operating manual. All
persons involved in the assembly of the battery storage system must be familiar
with, and act in accordance with, the operating manual.
INTILION | scalestac 5
1.1.2 Embedded warnings
Incorporated warnings are directly integrated into certain actions.
Structure
SIGNAL WORD Hazard type and source
Possible consequences of non-observance, measures for preventing the hazard
Hazard levels
– DANGER/WARNING/CAUTION
– NOTE (without warning triangle, see Section 1.1.1 “Section-relevant warnings”)
1.1.3 Other means of representation
The information symbol provides useful information.
– These markings are followed by lists.
These markings are followed by text describing activities that need to be
performed in the order in which they are listed.
“ “ Text in quotation marks constitutes references to other chapters or sections.
1.1.4 Symbols used in this manual
Particular hazards are indicated as follows in the form of warnings:
Warning of electrical voltage
This symbol warns of the risk to life due to dangerous electrical voltage.
Warning of the danger due to lithium-ion batteries
This symbol warns of potential hazards due to the use of lithium-ion
batteries.
Unauthorized access prohibited
This symbol prohibits access to the indicated areas by unauthorised
persons.
Hazards cannot be recognised by unauthorised persons.
Observe manual
This symbol stipulates the observance of the operating manual and the
safety instructions.
6 INTILION AG
1.2 Warranty and liability
The obligations agreed upon in the delivery contract apply, along with the general terms
and conditions and the delivery conditions of the battery storage system and the statutory
regulations valid at the time the contract was concluded.
All information and specifications in this operating manual have been compiled taking into
account the applicable standards and regulations, the current state of technology and our
many years of knowledge and experience.
Warranty and liability claims for personal injury or material damage are excluded if they are
due to one or several of the following causes:
– Improper use of the battery storage system or use other than the intended use
– Improper installation, commissioning, operation and maintenance of the battery
storage system
– Operation of the battery storage system with faulty safety devices or with improperly
fitted or non-functioning safety and protective equipment
– Failure to observe the operating manual and the instructions in the operating manual
with regard to the installation, commissioning, operation and maintenance of the
battery storage system
– Use of non-qualified or untrained personnel
– Structural modifications to the battery storage system (conversions or other changes
to the battery storage system must not be made without the prior written approval of
INTILION AG. The battery storage system will lose its EU conformity in the event of
any infringements)
– Incorrectly performed repairs
– The use of non-approved spare parts or the use of spare parts that do not meet the
technically define requirements.
– Disaster situations, the infiltration of foreign bodies and force majeure
The time between the installation and commissioning of the battery storage system must
not exceed three months.
We reserve the right to make technical changes as part of improvements to the usage
properties and further development.
INTILION | scalestac 7
1.3 Guarantee
INTILION AG provides a five-year product guarantee for all components of the battery
storage system, with the exception of the lithium-ion battery cells.
INTILION AG also provides a ten-year performance guarantee for the capacity of the
lithium-ion battery cells. With the conclusion of this contract, INTILION AG guarantees
that the remaining useful battery capacity does not fall below a relative minimum value for
the specified battery capacity. The State of Health (SoH) (a classifying factor for the
remaining useful capacity of a battery) is an indication of the ageing condition of the
battery storage system.
Additional information and the conditions of the guarantee can be found in the
separately provided document entitled “Guarantee conditions for the INTILION |
scalestac storage system”.
8 INTILION AG
1.4 Copyright protection
This operating manual is copyright-protected.
The release of the operating manual to third parties, reproductions of any type or form –
including of extracts – and the processing and/or communication of the content of the
manual is not permitted for purposes other than external purposes without the written
approval of INTILION AG.
Infringements will lead to liability for damages. The right to make any further claims remains
reserved.
1.5 Customer service
INTILION AG is part of the HOPPECKE Group. Our customer service team is
available to provide you with any technical information you may require:
HOPPECKE Service Competence Center
Phone: +49 (0) 2963 61 591
Fax: +49 (0) 2963 61-543
E-mail: service@hoppecke.com
Our employees are also always interested in any information or feedback on your
experiences with actual use that may be useful for us in improving our products.
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