Interroll RollerDrive EC5000 AI Manuel utilisateur
INSPIRED BY EFFICIENCY
Operating manual
RollerDrive EC5000 AI/BI
24 V/48 V DC, Analogue Interface/Bus Interface
Manufacturer details
Interroll Engineering GmbH
Höferhof 16
42929 Wermelskirchen
Germany
Tel.: +49 (0) 2193 23 0
Fax: +49 (0) 2193 2022
www.interroll.com
Content
We strive for the accuracy, timeliness and completeness of the information and have carefully prepared the contents
in this document. Regardless of this, errors and changes are expressly reserved.
Copyright/industrial property rights
Any texts, images, graphics and the like, as well as their arrangement, are subject to protection under copyright and
other laws of protection. The reproduction, modication, transmission or publication of any part of this document or of
the entire document in any form is prohibited.
The document serves the exclusive purposes of information and of operation in accordance with the regulations and
does not justify any counterfeiting of the products concerned.
All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll
Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.
Online version - only suitable for color printing!
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Contents
1 About this document 7
1.1 Information about this operating manual 7
1.2 Warning notices in this document 8
1.3 Symbols 9
2 Safety-related information 10
2.1 State of the art 10
2.2 Proper use 10
Application eld 10
2.3 Improper use 11
2.4 Qualication of personnel 11
2.5 Dangers 12
Injury to persons 12
Electricity 12
Rotating parts 12
Heat 12
Work environment 12
Faults in operation 12
Maintenance 13
Unintentional start-up 13
2.6 Interface to other devices 13
2.7 Operating modes/operating phases 13
Standard operation 13
Special operation 13
2.8 Applicable documentation 14
3 Product information 15
3.1 Components 15
Colour rings on the connectors 15
3.2 Product description 16
Overload protection 16
3.3 RollerDrive EC5000 BI with CAN bus 18
Service life indicator lights 18
Health indicator lights 19
Various operating modes 20
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Contents
3.4 Rating plate 21
3.5 RollerDrive EC5000 as a replacement for RollerDrive EC310 22
3.6 Product identication 23
3.7 Technical specications 24
EC5000 20 W – AI/BI – 24 V DC 24
EC5000 35 W – AI/BI – 24 V DC 25
EC5000 50 W – AI/BI – 24 V DC 26
EC5000 20 W – AI/BI – 48 V DC 27
EC5000 35 W – AI/BI – 48 V DC 28
EC5000 50 W – AI/BI – 48 V DC 29
3.8 Performance data 30
EC5000 20 W – 24 V DC/48 V DC 30
EC5000 35 W – 24 V DC/48 V DC 31
EC5000 50 W – 24 V DC/48 V DC 32
3.9 Control systems for the RollerDrive EC5000 33
3.10 RollerDrive connector AI 34
3.11 RollerDrive connector BI 35
3.12 Dimensions of the motor shaft 36
3.13 Dimensions of the bearing housings on the non-cable side 36
EC5000 IP66 38
4 Transport and storage 39
4.1 Transport 39
4.2 Storage 39
5 Assembly and installation 40
5.1 Warning notices for installation 40
5.2 Installing the RollerDrive 41
Installing the attachment shaft 41
Attaching the non-cable side 42
Securing the RollerDrive in the side prole 43
5.3 Installation tool (accessory) 44
5.4 Warning notices for electrical installation 45
5.5 Electrical installation 45
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6 Start-up and operation 46
6.1 Warning notices for start-up and operation 46
6.2 Start-up 46
Check before the initial start-up 46
6.3 Operation 47
Check before every start-up 47
6.4 Procedure in the event of accidents or faults 47
7 Maintenance and cleaning 48
7.1 Maintenance 48
Checking the RollerDrive 48
Replacing the RollerDrive 48
7.2 Cleaning 48
8 Assistance in the event of faults 49
8.1 Troubleshooting 49
9 Decommissioning and disposal 50
9.1 Decommissioning 50
9.2 Disposal 50
10 Appendix 51
10.1 Accessories 51
Interroll control systems 51
Interroll High Performance power supply unit 51
RollerDrive extension cable 51
PolyVee belt 52
PolyVee clamping aid 52
PolyVee nger guard 52
Tool 52
10.2 Translation of the original Declaration of Conformity 53
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About this document
1 About this document
1.1 Information about this operating manual
This operating manual covers the following Interroll motor rollers:
• RollerDrive EC5000 AI with analogue interface, 24 V DC and 48 V DC
• RollerDrive EC5000 BI with digital CANopen bus interface, 24 V DC and 48 V DC
in three dierent power levels (see „Product description“ on page 16).
In the course of this manual, the term "RollerDrive" will sometimes be used, or alternatively the type designation
"EC5000".
The operating manual is a component of the product and contains important advice and information regarding the
dierent operating phases of the RollerDrive. It describes the RollerDrive at the time of shipping from Interroll.
The currently applicable version of this operating manual can be found online at: www.interroll.com/support/
All the information and advice in this operating manual has been compiled with respect to applicable standards and
regulations as well as the current state of the art.
For special versions, in addition to this operating manual, particular contractual arrangements and technical
documents apply.
¾To ensure safe and faultless operation and to full any warranty claims that may apply, read this operating
manual rst and observe its instructions.
¾Keep this operating manual within close reach of the RollerDrive.
¾Pass this operating manual onto every subsequent owner or user.
The manufacturer assumes no liability for damage and malfunctions that occur as a result of non-
compliance with this operating manual.
Should you still have any unanswered questions after reading this operating manual, please contact Interroll
customer service. Contact details for your region can be found online at www.interroll.com/contact/
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About this document
1.2 Warning notices in this document
Warning notices are provided in the context in which danger can occur and describe the nature of the danger in
question. They are structured according to the following examples:
SIGNAL WORD
Type and source of hazard
Consequence(s) in the event of non-compliance
¾Measure(s) for avoiding hazard
Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed.
DANGER
Denotes an imminent hazard.
If measures to avoid the hazard are not observed, death or severe injury will occur.
¾Preventive measures
WARNING
Denotes a potentially hazardous situation.
If measures to avoid the hazard are not observed, death or severe injury may occur.
¾Preventive measures
CAUTION
Denotes the possibility of a hazardous situation.
If measures to avoid the hazard are not observed, minor or moderate injury may occur.
¾Preventive measures
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About this document
NOTE
Denotes a situation that can lead to material damage.
¾Preventive measures
1.3 Symbols
This symbol indicates useful and important information.
üThis symbol indicates a requirement that must be fullled before carrying out assembly or repair work.
This symbol indicates general information relating to safety.
¾This symbol indicates an action that needs to be performed.
•This symbol indicates a listed item.
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Safety-related information
2 Safety-related information
2.1 State of the art
The RollerDrive EC5000 has been constructed with respect to applicable standards and the current state of the art
and has been delivered in a condition that is safe to operate. Nevertheless, hazards can occur as a result of use.
Non-compliance with the instructions in this operating manual can result in life-threatening injuries.
In addition, the applicable local accident prevention regulations for the area of application and general safety
regulations must be adhered to.
2.2 Proper use
The RollerDrive may only be used in an industrial environment for industrial purposes within the stipulated
performance limits that are given in the technical specications.
It must be integrated into a conveyor unit or conveyor system before commissioning.
Application eld
Drive for unit load conveyor technology, such as for the transportation of cardboard boxes, containers, barrels,
workpiece carriers or tyres.
The RollerDrive is suitable for:
• Zero-pressure roller conveyors
• Entry conveyors
• Roller conveyor curves
• Small belt conveyors
Depending on the area of application of the RollerDrive, PolyVee, round or toothed belts as well as chains can be
used for the power transmission.
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