Intermec 851-059-003 Manuel utilisateur
Uninterruptible
Power Supply (UPS)
Instructions
ii Uninterruptible Power Supply Instructions
Intermec Technologies Corporation
Worldwide Headquarters
6001 36th Ave.W.
Everett, WA 98203
U.S.A.
www.intermec.com
The information contained herein is provided solely for the purpose of allowing
customers to operate and service Intermec-manufactured equipment and is not
to be released, reproduced, or used for any other purpose without written
permission of Intermec Technologies Corporation.
Information and specifications contained in this document are subject to
change without prior notice and do not represent a commitment on the part of
Intermec Technologies Corporation.
© 2006-2009 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage
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Trakker Antares, and Vista Powered are either trademarks or registered
trademarks of Intermec Technologies Corporation.
There are U.S. and foreign patents as well as U.S. and foreign patents pending.
Uninterruptible Power Supply Instructions iii
Document Change Record
This page records changes to this document. The document was
originally released as Revision 001.
Version
Number Date Description of Change
003 03/2009 Corrected information in the installation
section.
002 10/2006 Updated instructions with new information.
iv Uninterruptible Power Supply Instructions
Uninterruptible Power Supply Instructions v
Contents
About the Uninterruptible Power Supply (UPS) . . . . . . . . . .7
Using the CV60 With the UPS . . . . . . . . . . . . . . .7
Using the 5055 With the UPS . . . . . . . . . . . . . . . .8
About the UPS Battery . . . . . . . . . . . . . . . . . . . . . .8
Connecting the UPS (Smart Mode) . . . . . . . . . . . . . . . . . . .9
Connecting the UPS (Standard Mode) . . . . . . . . . . . . . . . . .9
Understanding the Power/Charge Status LED. . . . . . . . . . .10
Using the Remote Sense Input (Optional, CV60 Only) . . .10
Configuring the UPS Service . . . . . . . . . . . . . . . . . . . . . . .13
Windows XP . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Windows CE . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Typical UPS Installation Configurations. . . . . . . .14
Maintaining Your UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Storing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . .15
Storing New Units . . . . . . . . . . . . . . . . .16
Storing Units Removed From Service . .16
Charging/Shutting Down the UPS. . . . . . . . . . . .16
Removing/Replacing the Battery . . . . . . . . . . . . .17
Installing the UPS . . . . . . . . . . . . . . . . . . . . . . . .18
Operating the UPS . . . . . . . . . . . . . . . . . . . . . . . .18
Troubleshooting the UPS . . . . . . . . . . . . . . . . . . .19
vi Uninterruptible Power Supply Instructions
Uninterruptible Power Supply Instructions 7
About the Uninterruptible Power Supply
(UPS)
An Uninterruptible Power Supply (UPS) (P/N 851-059-003) is a
battery-operated power supply that is connected to a computer to
keep the system running during a power failure. The UPS service
for Windows XP and Windows CE detects and warns users of
power failures and manages a safe system shutdown when the
backup power supply is about to fail.
The UPS works with the Intermec 5055 or CV60 computers.
Using the CV60 With the UPS
This section defines how the UPS works in the Smart Mode. See
also to “Connecting the UPS (Smart Mode)” on page 9 and
“Configuring the UPS Service” on page 13:
• During the time that the UPS has external power applied to
it, the internal battery charges. Allow four hours for a
complete charge.
• When external power is removed from the UPS:
• the battery immediately reverts from a charge mode to a
discharge mode. The output load maintains without
interruption. The actual run time, where the load is
supported, varies depending on load current, battery age,
and state of charge.
• the UPS issues a Primary Power Fail command via the
RS-232 interface (negative signal polarity).
• When the battery voltage (under load) reaches approximately
11.2 volts, the UPS issues a Low Battery command (negative
signal polarity) via the RS-232 interface. This signals the
CV60 to begin safely shutting down its application.
• The CV60 turns off and the UPS has a small reserve of power.
The red LED on the UPS may stay lit until a new lower
voltage threshold is reached and the LED and UPS turns off.
Note: Do not allow the UPS to remain in this
discharged state for more than two weeks or damage
to the battery may occur.
8 Uninterruptible Power Supply Instructions
Using the 5055 With the UPS
This section defines how the UPS works when in the Standard
Mode. The RS-232 cable is not needed for this mode:
• During the time that the UPS has external power applied to
it, the internal battery charges. Allow four hours for a
complete charge.
• When external power is removed from the UPS, its battery
immediately reverts from a charge mode to a discharge mode.
The output load maintains without interruption. The actual
run time (where the load is supported) varies depending on a
number of factors such as load current, battery age, and state
of charge.
• The UPS continues to support the load until the battery
reaches a very low level of power. Since the 5055 is not
capable of recognizing a low battery condition, there will be
no means to determine when the UPS battery is almost at the
point of no power. The 5055 (and a CV60 that is configured
to work with Standard Mode) immediately powers down at
point where the UPS battery is at zero charge. This is not a
safe shut down.) However this can be avoided by either
closing down Windows manually or by reapplying external
power to the UPS prior to the battery reaching this point.
About the UPS Battery
In order to access the UPS battery (P/N 317-075-002), you must
remove the six screws from the UPS cover.
Note: The CV60 can also work in this configuration.
Note: Do not allow the UPS to remain in this
discharged state for more than two weeks or damage
to the battery may occur.
Note: The battery is the only user-serviceable part and
must be changed by trained service personnel or those
familiar with forklift truck service and maintenance.
Use only Intermec-approved replacement batteries for
the UPS, since they are UL-approved.
Uninterruptible Power Supply Instructions 9
UPS Front View and UPS Back View
Connecting the UPS (Smart Mode)
1Attach the RS–232 cable (P/N 321-593-002) to COM1 or
COM2 on the CV60 and tighten the screws to the DB–9
connector.
2Connect the other end of the RS–232 serial cable to the
RS-232 connector on the UPS and tighten the screws.
3Connect the cable from the UPS power OUT to the CV60
power input connector. Tighten the connector.
4Connect the cable (P/N 226-341-005, six foot cable or P/N
226-341-006, three foot cable) from the DC-DC converter to
the DC input connector on the UPS.
Connecting the UPS (Standard Mode)
1Connect the cable (P/N 226-341-005, six foot cable or P/N
226-341-006, three foot cable) from the DC-DC converter to
the DC input connector on the UPS.
2Connect the cable from the UPS power OUT to the CV60
power input connector. Tighten the connector.
Note: Remove the dust cover from the serial port
before connecting the cable.
Note: If you have a PicoLink radio installed, only
COM1 may be used for the UPS connection.
OUT
Power/Charge
status LED
RS-232
connector
Power connector
to CV60 DC input from
vehicle battery
or power supply
Remote sense input
(Optical connection)
10 Uninterruptible Power Supply Instructions
Understanding the Power/Charge Status
LED
The LED lights when power is applied to the UPS.
• Amber: indicates UPS is charging
• Red: indicates UPS is discharging
• Green: indicates UPS is charged.
Using the Remote Sense Input (Optional,
CV60 Only)
This input can be used if you desire to manually force the UPS to
send a shutdown signal to the CV60 via the Primary Power Fail
and Low Battery lines. These two signals immediately cause the
CV60 to begin the shut down process. The UPS should be
configured in the Smart Mode for this operation. A switch/cable
assembly needs to be assembled and attached to this input to use
this capability.
To install the remote sense input
1Cut the 2-pin connector end from the cable (P/N 226-340-
003) and wire the toggle switch as shown.
2Install the cable into the 4-pin connector.
Note: Always have power to the UPS before booting
the CV60. Failure to do so may cause the UPS to shut
down.
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