INO DUPLEX 800 Manuel utilisateur

INO BREŽICE d.o.o.

8262 Krška vas 34 b, Slovenija

Tel.: ++386 (0) 749 59 233;

Fax: ++ 386 (0) 749 59 151

E-mail: [email protected]

Internet: www.inobrezice.com

FLAIL MOWER

DUPLEX 800 - TRIPLEX 800

OPERATING INSTRUCTIONS

CONTENT

1. General information………………………………………..…………………………………………… 4

Purpose of use……………………………………………………………………………………………………………. 5

Warranty…………………………………………………….....………………………………………………………….. 5

Identification of the machine ……………………………………………………………………………………… 6

2. Technical data ……………………………………………………………………………………………… 7

Noise ………………………………………………………..………………………………………………………………… 7

Optional equipment ……………………………………………………………………………………………………. 8

Technical specification………………………………………………………………………………………..……….. 8

3. Safety…………………………………………………………………….…..………………………………….. 9

General safety rules……………………………………………………..……………………………………………... 9

Attachment on the tractor and transport…………………………………………..……………………….. 10

PTO drive……………………..……………………………………………………………..…………………………….…11

Hydraulic system……………………………………………………...……………………………………………..…..12

Safety rules during use…………………………………………………………….…………………………………..13

Warning decals……………………………………………………………………………………………………..……..14

List of guards…..………………………………………………………………………………………..………………... 15

4. Description and operating of the machine………………………………………..…………… 15

5. Transport and attachment of the machine……………………………………………..………17

Transport to the customer.……………………………………………………………………..…………………...17

Attachment and detachment from the tractor……………………………………………..……………...17

Fitting the PTO shaft……………………………………………………………………………..……………………..18

Stability of the tractor…………………………………………………………………………………………………..19

6. Adjustment and setting up…………………………………………………………………..…………20

Adjustment of discharge ………………………………………………………………………………………………20

Regulating the height of cut…………………………………………………………..……………………………..22

Belt tension adjustment…………………………………………………………………………………….………….23

7. Operating………………………………………………...…….………………………………………………24

Starting the machine………………………………………………………….…………………………………24

INO SECURE Tronic safety …………………………………………………………………………………….26

8. After the job done…………………………………………………………………………………………..28

Cleaning………………………………………………………………………………………………………………………..29

9. Maintenance.………………………………………………………………………………………………….30

Oil level control…………………………………………………………………………………………………………….30

Greasing……………………………………………………………………………………………………………………….31

Belt raplecement………………………………………………………………………………………………………….33

Plan of maintenance jobs……….…………………………………………………………………………………….34

Replacement of working tools………………………………………………………………………………………35

10. At the end of the season………………………………….…..………………………………………..36

11. Demolition when out of order……………………………………………………………..…………36

12. Trouble shooting……………………………………...…..……………………………………………….37

13. Service and spare parts order...…………………………………………………………38

Dear Customer!

We are grateful that you decided to buy our product.We would

like to thank you for your trust. We are sure that you won't be

disappointed with your choice. A quality of the material, appropriate

technical characteristics and after sales services go together with

your choice. For eventual questions our stuff is always at your

disposal.

We will specially respect your suggestions and observations that

can be of a great help for future development of the machine Through

all the past of our company experiances from the praxis represent a

basement of development and innovations.

INO Brežice d.o.o.

1. General information

This operation and maintenance manual is intented to the operator. It

consists of operating instructions, maintenance part and spare parts list

for the machine.

It is mandatory to follow these instructions in order to prevent events

which could endanger the operator's, other people's and animal's safety,

apart from the correct functioning of the machine. In case of doubt do not

experiment, call INO after-sales service instead, or a specialized INO

dealer.

It is mandatory to read these instructions to understand the

operating of the machine!

In the case of re-sale of the machine it is necessary to give

these instructions to the new owner!

A meaning of decals in this book

Very important information!

Technical warning!

Safety warning!

Purpose of use

Flail mower DUPLEX 800 –TRIPLEX 800 is universal flail mower,

purposed mostly for mulching bigger agriculture and public areas. It is

appropriate for mulching maize, oil rape and other crop residues after

harvesting, grass and bushes (branches till 6 cm in diameter) on all green

areas. Its construction is rigid, designed for intensive use. It is very

important also in ecological way. With mulching we avoid the use of

herbicides.

Warranty

Warranty period for the machine is 24 months.

This machine is in conformity with the following provisions of law:

WE DECLARE WITH FULL RESPONSIBILITY THAT THIS TYPE OF THE PRODUCT FULFILS ALL THE

RELEVANT PROVISIONS OF THE FOLLOWING DIRECTIVES:

DIRECTIVE MACHINE 2006/42/EC

AND FOLLOWING ADDITIONS:

91/368/CEE, 93/44/CEE, 93/68/CEE

HARMONISED STANDARDS APPLIED

IN ORDER TO VERIFY COMPLIANCE

WITH DIRECTIVES:

SIST-EN 292-1, SIST-EN 292-2, SIST EN ISO 4254-12:2012

A producer can ensure normal operating of the machine only

with the use of original spare parts!

INO is not responsible for any damage or injuries, if the user

doesn't consider the rules in this book!

INO is not responsible for any damage or injuries due to

improper use of the machine!

After receiving the machine it is necessary to check that the machine

was not injured during transport and that it is equipped with all basic and

additional equipment ( if ordered). A customer can claim any missing or

damaged part in the period of 8 days after receiving the machine.

INO does not accept any responsibility in the case of:

•Improper maneuvring the machine,

•Improper maintenance,

•Unauthorized repairing or modifications on the machine or

use of non-genuine spare parts,

•Non-respecting these rules,

•Overloading of the machine (see Table nr.1 –limited values)

Identification of the machine

Each machine is fitted with an identification plate with the following

data: producer and address, CE sign, name of the machine, type, weight,

identification number and year of production.

Fig. 1

FLAIL MOWER

2700

123

DOMINATOR DUPLEX 800

2020

2.Technical data

Fig. 2

1. Flail mower right wing

2. Flail mower left wing

3. Central unit

4. Towing unit Triplex

5. Trailer-wheels Triplex

6. Trailer Triplex

7. Flail mower rear Triplex

Noise

The sound level of this machine, as measured at the operator's ear,

ranges from 70 to 90 dB when the rear window of tractor is open. We

recommend the use of ear protectors

Optional equipment

According to the working conditions we recommend the following

additional quipment:

•Y blade (for cutting material till max. 3 cm in diameter)

•Hammers (for cutting material till max 6 cm in diameter)

•INO OPTI Vibration control

•Wheels instead of rear rollers (MAX.HEIGHT OF CUT 25 cm)

Maximal thickness of the material depends on the sort and

hardness of the wood. Up-mentioned diameters are valid for the

fresh wood only.

Technical specification

Tab. 1: Technical data

Type

DUPLEX

800

TRIPLEX

800

Working width

2 x 277

790

Tractor power min.

kW/HP

113/150

135/180

Tractor power max.

kW/HP

225/300

Rpm

min-1

1000

Y-blades

192

288

hammers

Nr.

weight

2700

4170

linkage

cat.

II, III

width

803

length

145

510

height

163

Rotor shaft rpm

min-1

2119

3.Safety

General safety rules

1. Before starting, checks on the tractor and the machine must be

carried out as regards: functionality, road safety, accident

prevention rules.

2. Together with the operating and maintenance rules for the

machine it is necessary to consider general health and security

rules and warnings.

3. Before starting it is mandatory to know everything regarding the

equipment and operating of the machine. Reading instructions

among operating is too late.

4. Security and warning decals on the machine are very important.

Respect them always.

5. Even when using the machine correctly, stones or other objects

may be thrown on a long distance. Therefore nobody must stand

within the danger area. Special attention must be paid when

working near roads or buildings.

6. Use tractor with the cabin.

7. Whenever using public roads, respect traffic rules.

8. Never wear loose or fluttering clothes.

9. Keep the machine clean to avoid fire danger.

10. Before starting check the surrounding area for the likely presence

of children and/or animals.

11. Never carry passengers on the machine.

12. At connecting the machine on the tractor put a support foot into

the working position (up). After removal put the support foot into

the standing position (down). Take care about the stability of the

machine when it is removed.

13. Never overload the machine and the tractor. Use the ballast if

necessary.

14. Start the machine only if all guards of the machine are fit on

proper places .

15. It is forbidden to stand in the range of operating of the machine.

16. Do not enter the working zone of the PTO shaft. It is dangerous to

approach the rotating parts of the machine.

17. Keep a safety distance from drive parts outside of the machine

(PTO shaft, hydraulic pipes).

18. Before leaving the tractor with the machine attached disconnect

the tractor, put the machine steadily on the ground (with the

hydraulic lift), apply the hand brake and if the ground is steeply

slooping, wedge the tractor.Take out the starting key.

19. Do not enter the zone between the tractor and the machine. It is

strongly forbidden to be in this zone if the tractor is not properly

disconnected, hand brake applied and starting key taken out.

Attachment on the tractor and transport

1. Before attaching the machine on or detaching it off the tractor be

sure that hydraulic lift system is in a neutral position.

2. check that a category of 3-point linkage on the tractor

corresponds to that one on the machine.

3. Be careful! There is a danger of injuries when working near or with

3-point linkage.

4. It is forbidden to be in the zone between the tractor and the

machine while working with the hydraulics.

5. Put the 3-point linkage into the position that moving of the

machine during transport is not possible.

6. During transport secure the lever of hydralic lift to avoid any

unplanned moving the machine.

7. Never leave the tractor cab when the tractor is working.

8. Adjust driving speed to the road conditions.

Ce manuel convient aux modèles suivants

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