ROLLMATE Installation Instructions
RM-B22 Page 4 of 32 ISO 9001:2008 Registered
2. Party Responsibilities
The following is a general list of both customer and Innerspec responsibilities throughout the installation
process. Any modifications to this list must be discussed prior to commissioning.
2.1. Customer Responsibilities
The customer is responsible for the following prior to Innerspec personnel arriving on site for
installation:
•Providing the range of roll diameters to be inspected.
•Manufacturing the mounting fixture for the ROLLMATE Positioner including means for attaching the
mounting weldment face plate (see Appendix A).
•Determining cable lengths required for ROLLMATE.
oSensor Positioner to Control Cabinet
oControl Cabinet to optional Remote Display Cabinet
oCarriage Z-Axis encoder to Sensor Positioner
oRotation Count sensor to Control Cabinet
•Providing a 4-20mA signal to the ROLLMATE for location of the carriage Z-axis.
oIf no signal can be provided by the customer, Innerspec can provide a Z-axis encoder to be
installed by the customer.
•Providing a 24VDC signal to the ROLLMATE for roll rotational counts.
o24VDC signal must be sent via a normally-open sensor, meaning that the sensor should
output 0VDC normally and 24VDC when triggered.
oIf no signal can be provided by the customer, Innerspec can provide a rotation sensor to be
installed by the customer.
•Installing the system cables for the ROLLMATE Positioner, Control Cabinet, optional Remote Display
Cabinet, Carriage Z-Axis signal, Roll Rotation signal, and factory communications cables.
•Installing the ROLLMATE Positioner.
•Installing the Control Cabinet and optional Remote Display Cabinet.
•Providing either 110VAC or 230VAC power source to the Control Cabinet.
•Providing a source of couplant (tap water, filtered grinding fluid, etc.) of at least 7 L/min to the
ROLLMATE Positioner.
•Providing a source of compressed air (less than or equal to 150PSIG) to cooling system on
ROLLMATE.
•Provide in-line couplant filtration using a minimum 50-micron filter. This filter should allow for the
required couplant flow rate of 7 L/min
2.2. Innerspec Responsibilities
Innerspec is responsible for the following:
•Providing (after initial site visit) Mechanical and Electrical Installation document specific to the
customer.
•Terminating the final connections at the ROLLMATE positioner, Control Cabinet, and optional
Remote Display Cabinet.
•Aligning the sensor head to the grinder.
•Initial calibration of the sensors.
•Confirming mechanical operation of the ROLLMATE in conjunction with the grinder.
•Running initial tests scans.
•Training grinder operators and maintenance personnel.
