InfoSeal PS30 Manuel utilisateur
Operator’s Manual
Issue 1
PS20/30
Z-fold C-fold
V-fold
Contents
1. Introduction
General ........................................ 1
Which side is which? ................................. 2
How to use this manual ................................ 3
Safety precautions................................... 4
Operating environment................................. 4
Power requirements .................................. 5
If the PS20/30 is damaged............................... 6
2. Features
General ........................................ 7
Folder components .................................. 8
Form guides ................................... 8
Feed roller .................................... 8
In-feed tray.................................... 8
Fold plates .................................... 8
Fold rollers .................................... 8
Operator controls ................................... 9
Forms counter .................................. 9
Green start button ................................ 9
Red stop button ................................. 9
Jog function ................................... 9
Power and safety components ............................ 10
Mains lead ................................... 10
Power inlet ................................... 10
Lid....................................... 10
Sealing components ................................. 10
Pressure bolts ................................. 10
Sealing rollers.................................. 10
PS20/30 Iss. 1. Page v
3. Set-up
Setting up the PS20/30................................ 11
Opening the lid .................................... 12
Removing the first fold plate ............................. 13
Removing the second fold plate ........................... 14
Replacing the fold plates ............................... 15
Setting up the folder ................................. 16
C fold set-up .................................. 16
Z fold set-up .................................. 18
V fold set-up .................................. 20
Adjusting the form guides ............................ 22
4. Operation
General ....................................... 23
Operating process .................................. 23
Loading forms .................................... 24
Starting up and testing the PS20/30 ......................... 25
Verifying folder settings ............................. 26
Processing forms .................................. 27
Interrupting operation .............................. 27
5. Operation Errors
Error Conditions ................................... 29
Clearing mishandled forms .............................. 29
Jam in folder .................................. 29
Jam after folder ................................. 31
Pressure sealer bolt release ........................... 31
Troubleshooting ................................... 33
Page vi PS20/30 Iss. 1.
6. Cleaning the PS20/30
Cleaning procedure.................................. 37
7. Specifications
Folder/Sealer Specifications ............................. 39
Construction .................................. 39
Sealer...................................... 39
Size....................................... 39
Weight ..................................... 39
Power ..................................... 39
Speed ..................................... 39
Environment .................................. 40
Feeder Capacity................................. 40
Noise ...................................... 40
Form Specification .................................. 40
Weights..................................... 40
Sizes ...................................... 40
Fold Configuration ............................... 40
Appendix A - Form Loading Guide
Service Visit Log
PS20/30 Iss. 1. Page vii
1. Introduction
General
The PS20/30 Folder/Sealer produces finished mailable documents or "self-mailers" from
cut-sheet Pressure Seal forms. In one smooth operation it folds and seals single sheets
into self-mailers quickly and economically. Pressure activated cohesives provide an
instantly secure seal on all sides of the form, whether you use a "V", “C” or “Z” fold.
Features include:
•Simple to load and operate
•Easy to change the fold styles
•C, V, offset V and Z fold styles
•No adjustment required when changing the weight of forms used
•Automatic stop when the in-feed tray is empty
•In-feed forms electronic counter with reset (optional on PS20)
•Form flow error detection
This operator manual describes the set-up and operation of the PS20/30 and is written as
a reference for an operator who is familiar with mailing operations and has received some
basic training in operating this model.
PS20/30 Iss. 1. Page 1
Figure 1: Types of fold produced
Which side is which?
The terms Front and Rear are used throughout this manual to identify the sides of the
PS20/30.
•The Front contains the In-feed (where forms are loaded), the operator controls, power
connector and on/off switch.
•The Rear contains the outfeed (where the forms exit after processing).
1. Introduction
Page 2 PS20/30 Iss. 1.
Figure 2: The sides of the PS20/30
How to use this manual
Here is a summary of what is contained in this manual and where:
•Features (page 7) - describes the major components you use to set up and operate the
PS20/30. New operators should read this section to gain a basic understanding of how the
PS20/30 works. Experienced operators should read this section when they have a specific
question about the function of a particular feature.
•Set-up (page 11) - outlines the tasks required to set up the PS20/30. Provides easy
step procedures for opening the lid, removing the fold plates and setting up the folder.
New operators should read each procedure as they perform the task. Experienced
operators should refer to relevant parts of the procedure to find answers to specific
questions.
•Operation (page 23) - provides easy step-by-step procedures for loading and starting
the PS20/30.
•Operation errors (page 29) - lists common operating problems and possible causes
and solutions.
•Cleaning (page 37) - provides details of the cleaning required to keep the PS20/30 in
the best possible condition.
•Specifications (page 39) - provides the technical details of the folder/sealer.
•Form loading guide (page 41) - explains how to load forms based on the form
design, type of fold, condition of forms (if they are curled or not), and how the
folded/sealed forms should be orientated.
1. Introduction
PS20/30 Iss. 1. Page 3
Safety precautions
Although the design of your folder/sealer includes safeguards for set-up and operation,
you must adhere to the following precautions.
Operating environment
•Dress safely. Loose clothing, long hair and jewellery can become tangled in moving
parts.
•Keep your work area and the PS20/30 clean and clear of dust or debris. Details of
how to clean the PS20/30 thoroughly are given in Section 6 .
•Do not place the PS20/30 on an unstable stand or table. The machine may fall,
causing serious damage or injury.
To avoid personal injury and damage to the PS20/30, it should
always be lifted by two people.
•Do not allow anything to rest on the mains lead. Do not relocate the machine where
anyone will walk on the mains lead.
•Operate the machine only with the lid in place, the forms properly loaded in the in-feed
tray and the catch tray initially empty.
•Keep hands clear of the in-feed and out-feed areas when the machine is running.
Except as explained elsewhere in this operator manual, do not
attempt to service the PS20/30. Doing so may expose you to
dangerous voltages or other risks. DO NOT REMOVE THE
PROTECTIVE SIDE COVERS FROM THE PS20/30. Refer servicing to
an authorized service representative. Only trained, authorized
service representatives should remove the protective side covers -
and then only for servicing purposes.
1. Introduction
Page 4 PS20/30 Iss. 1.
Power requirements
The PS20/30 must be operated from the type of power source indicated on the voltage
setting label (see Figure 3). If you are unsure of the type of power available, consult your
authorized service representative or local power company.
1. Introduction
PS20/30 Iss. 1. Page 5
Figure 3: Voltage Setting Label Location
If the PS20/30 is damaged
Switch off the machine's power, unplug the PS20/30 from the wall outlet and refer
servicing to an authorized service representative under the following conditions:
qIf the mains lead is damaged or frayed
qIf liquid has been spilled into the PS20/30
qIf the PS20/30 has been exposed to rain or water
qIf the PS20/30 has been dropped or damaged
qIf the PS20/30 does not operate normally when the operating instructions are
followed. Adjust only those controls that are covered by the operating instructions,
since improper adjustment of other controls may result in damage.
qIf the PS20/30 exhibits a distinct change in performance, indicating a need for a
service
1. Introduction
Page 6 PS20/30 Iss. 1.
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