Inficon Sensistor ILS500 Manuel utilisateur

Sensistor ILS500

O P E R A T I N G M A N U A L

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Hydrogen Leak Detection System

Type no. ILS500.210.306

Content 3

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Content

1General Information 9

1.1 About This Manual 9

1.2 Related Manuals 9

1.3 Introduction to the ILS500 9

1.4 Disposal 10

2Equipment and Storage 11

2.1 Supplied Equipment 11

2.2 Required Equipment 12

2.3 Storage 12

3ILS500 Description 13

3.1 Front View 13

3.2 Rear View (Electrical) 14

3.3 Configuring Ports and Interfaces (Electrical) 15

3.4 Rear View (Pneumatical) 16

3.5 Configuring Ports and Interfaces (Pneumatical) 17

3.6 Labels 17

4Hand Probe P50 19

4.1 General Information 19

4.2 Description 19

4.3 Calibration 19

5System Examples 20

5.1 Simple Hand Probe System 20

5.2 Automatic Chamber Test 21

5.3 Chamber Test with Leak Locating Option 22

6Setup 23

6.1 Placement of the ILS500 23

6.2 Electrical Connections 24

6.3 Pneumatic Connections 27

6.4 Set Up Test Area 31

7Menu System 32

7.1 ILS500 Display 32

7.2 Passwords 34

7.3 Menu Overview 35

8Using the ILS500 40

8.1 Test Sequence 40

8.2 Run a Test 41

Content 4

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9 Recipes 44

9.1 Recipe Overview 44

9.2 Create a Recipe 45

9.3 Test Settings 46

9.4 Optimizing the Test Cycle 53

10 Calibration 58

10.1 About Calibration 58

10.2 Calibration Overview 58

10.3 How to Calibrate 60

11 Troubleshooting 62

11.1 Fault Symptoms 62

11.2 Perform Hardware Test 62

12 Maintenance Instructions 75

12.1 Software Update 75

12.2 Maintenance Plan 76

12.3 Maintenance 77

12.4 Functional Verification 83

13 Service 84

14 Technical Data 85

14.1 Electrical Specifications 85

14.2 Pneumatic Specifications 86

14.3 Other Data 87

14.4 Interfaces and Connectors 88

15 Spare Parts and Accessories 99

16 Support from INFICON 101

16.1 How to Contact INFICON 101

16.2 Returning Components to INFICON 101

17 Declaration of Conformity 102

18 Declaration by the Manufacturer 103

Appendix

A: Parameter Index 104

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General Safety Precautions

Definitions of Warning, Caution and Notice

General Safety

Failure to observe the following precautions could result in serious personal

injury:

Warning

Indicates procedures that must be strictly observed to prevent hazards to persons.

Caution

Indicates procedures that must strictly be observed to prevent damage to or destruction

of the instrument

Notice Indicates special requirements the user must comply with.

Warning

Pure Hydrogen is a flammable gas. Use only ready-made Hydrogen Tracer Gas

comprising 5% Hydrogen in Nitrogen. This is a standard industrial gas mixture used

in a variety of industrial applications.

Warning

Since the tracer gas mix contains no oxygen, releasing large amounts of the gas in a

confined space may lead to asphyxiation.

Warning

Compressed gases contain a great deal of stored energy. Always carefully secure

gas bottles before connecting a pressure regulator. Never transport gas bottles with

a pressure regulator fitted.

ninb63en1-05 (1904)

Failure to observe the following precautions could result in damage to the

equipment:

Warning

Pressurizing objects at too high pressures can lead to the object bursting. This in

turn can result in serious injury or even death. Never pressurize objects that have

not previously been burst-tested or have otherwise been approved for the test

pressure you intend to use.

Caution

Do not open the detector! Service of this equipment may only be carried out by

service organizations authorized for this purpose by INFICON.

Caution

If the detector suffers external damage, it must be checked and repaired by a service

organization authorized by INFICON.

Caution

Do not expose the probe to a hydrogen concentration greater than 0.1% when the

instrument is not operating, as this could damage or destroy the probe sensor.

Caution

When the instrument is operating, the sensor can withstand temporary exposure to

hydrogen concentrations up to 100%. Avoid long exposures to high concentrations.

Caution

Always switch power off before connecting or disconnecting any cable.

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Notice Whenever the word 'hydrogen' is used in this manual, it implies that the

hydrogen gas is safely mixed with nitrogen in the proportions 

95% Nitrogen / 5% Hydrogen.

Before connecting the tracer gas, confirm that the connectors or test

object is designed for operating at the test pressure to be used.

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Safety ILS500

INFICON can not take any responsibility for the consequences arising from

inappropriate use of certain test pressures.

Warning

The ILS500 must never be introduced to pressures higher than that approved for the

object to be tested and never beyond the ILS500 specification.

Warning

Be sure to have a pressure relief valve in case of accidental tracer gas pressure

increase.

Warning

When dealing with high pressures, a blast protection is needed between the Test

Port and the Test Object.

Warning

When dealing with test objects that cannot stand high pressure increase, make sure

to mount a flow control valve on the Test Ports.

Warning

Make sure not to confound Compressed Air and Tracer Gas.

Notice The ILS500 has no internal emergency stop circuit. ILS500 is prepared for

integration into an external emergency stop circuit.

Check that all relevant legislation and safety standards are complied with

before putting the ILS500 into service. See further information under

Installation.

General Information 9

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1 General Information

Please read this Operating Manual carefully before putting your Sensistor ILS500 into

service. When reading, please pay particular attention to the WARNINGS, CAUTIONS

and NOTICES found throughout the text.

1.1 About This Manual

The purpose of this manual is to:

•Describe the working principles of the ILS500 and its different parts

•Show examples of different types of test stations

•Teach the reader how to set up the ILS500 for different test purposes

1.1.1 Document History

1.2 Related Manuals

Extensive information about the Leak Detector can be found in the manuals for the

Sensistor ISH2000:

•Operating Manual Sensistor ISH2000

•Technical Reference Manual Sensistor ISH2000

1.3 Introduction to the ILS500

The Sensistor ILS500 is an all-in-one Tracer Gas Leak Detection System.The purpose

of the ILS500 is to make it possible to set up a fully automatic leak test system quickly,

to a low cost.

1.3.1 Intended Use

ILS500 is designed for indoor use only.

All functions are accessible and programmable using a touch panel, a PC or via the

Internet. The test sequence is controlled by an integrated controller.

Different sets of parameters can be saved. Each set forming a specific recipe for a

specific test object.

Revision Date Remark

e11-2013 New Tracer Gas Filler with New Hydrogen Leak Detector

f10-2014 Updated version

10 General Information

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1.3.2 Available Configurations

Sensistor ILS500

The actual configuration is shown on the ILS500 display during start-up and in the

menu when clicking Setup >> Info.

1.4 Disposal

Sensistor ILS500

Standard For common tracer gas leak detection.

High Pressure (HP) When a higher tracer gas pressure is needed.

Notice Start-up time for the leak detectors can be up to 10 minutes, depending

on the condition.

According to EU legislation, this product must be recovered for

separation of materials and may not be disposed of as unsorted

municipal waste.

If you wish you can return this INFICON product to the manufacturer

for recovery.

The manufacturer has the right to refuse taking back products that

are inadequately packed and thereby presents safety and/or health

risks to the staff.

The manufacturer will not reimburse you for the shipping cost.

Shipping address:

INFICON AB

Westmansgatan 49

582 16 Linköping

Sweden

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