IMT 12916 Manuel utilisateur

Manual # 99905833

Model 12916 Crane

Parts & Specifications

Effective August 2014

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording or otherwise without the

prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

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Contents

Revisions .................................................................................................................................................... iii

Introduction 5

Specifications 7

Model 12916 Specifications.........................................................................................................................8

Geometric Configuration............................................................................................................................10

Minimum Chassis Specifications for 12916 Crane ....................................................................................12

Reference 13

Major Crane Assemblies ............................................................................................................................14

Weldment Part Number Locations .............................................................................................................14

Grease Zerk Locations & Lubricant Requirements ....................................................................................15

Installation..................................................................................................................................................16

Parts 19

Parts Information........................................................................................................................................20

Base & Out Assembly (40725982).............................................................................................................22

Stabilizer Cylinder (3C283801)..................................................................................................................26

Mast Assembly (40725983)........................................................................................................................27

Inner Boom Assembly (40725984) ............................................................................................................28

Inner Cylinder (3C194614).........................................................................................................................29

Outer Boom Assembly (40725985)............................................................................................................30

Outer Cylinder (3C195613)........................................................................................................................32

Extension Boom Assembly (40725986).....................................................................................................33

Extension Cylinder (51718065)..................................................................................................................34

Hydraulic Diagram, Radio Remote (99905792).........................................................................................36

Hydraulic Diagram, Radio Remote (99905792).........................................................................................38

Relief Valve Assembly, 12V Radio (73055278)........................................................................................39

Control Kit – Manual 8 Function (90704441)............................................................................................40

Valvebank Assembly – 8 Section (51706642)............................................................................................42

Valvebank Assembly – 8 Section (51706643)............................................................................................43

Hydraulic Kit – 6 Section (91703946)........................................................................................................44

Hydraulic Overload Kit, 3-Function (51717130) .......................................................................................46

Electrical Control Cabinet (41718269-12V, 41718425-24V).....................................................................48

Electrical Control Box Assembly (41718269-12V, 41718425-24V) .........................................................50

Relay Fuse Box, 12V & 24V (77044935) ..................................................................................................52

Radio Remote.............................................................................................................................................53

Installation Kit-Manual Controls (93708876) ............................................................................................54

Decal Kit (95712299).................................................................................................................................56

Capacity Alert Kit – 2800 PSI (31717169) ................................................................................................58

Capacity Shutdown Kit – 2800 PSI (31717514).........................................................................................58

Light Kit – Crane Mast Mounted (51717977)............................................................................................59

Hydraulic Shutdown Kit (31713788) .........................................................................................................61

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ii 12916 Parts & Specifications Manual #99905833

Option – Hook Assembly Kit (40726070)..................................................................................................63

12916 Recommended Spare Parts List.......................................................................................................64

General Reference 65

Inspection Checklist ...................................................................................................................................65

Deficiency / Recommendation / Corrective Action Report........................................................................70

Turntable Bearing Thread Tightening Sequence........................................................................................75

Turntable Bearing Inspection .....................................................................................................................76

Thread Torque Chart (English)...................................................................................................................78

Thread Torque Chart (Metric) ....................................................................................................................79

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iii

Revisions

DATE

LOCATION

DESCRIPTION

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This volume deals with information applicable to your particular crane. For operating,

maintenance and repair instructions, refer to Volume 1, OPERATION, MAINTENANCE AND

REPAIR.

We recommend that this volume be kept in a safe place in the office.

This manual is provided to assist you with ordering parts for your IMT crane. It also contains

additional instructions regarding your particular installation.

In addition to reading the manual, it is your responsibility to become familiar with government

regulations, hazards, and the specific operation of your equipment. Use caution and common

sense while operating and maintaining the equipment and follow all safety procedures and

regulations. Treat this equipment with respect and service it regularly.

MODIFICATIONS

Modifications to your equipment must be performed with IMT approved accessories, parts and

optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or

modify any safety device! All safety devices must be inspected, tested and maintained in proper

working condition.

Decals regarding safety and operation are considered safety equipment, and must be kept clean

and legible.

The equipment owner and/or designated employee is responsible for informing all operators,

maintenance personnel, and others involved in equipment operation about the safe operation

and maintenance of the equipment. If questions arise concerning safe operation, contact IMT or

your IMT distributor for clarification.

WARRANTY

Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,

abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or

implied - other than the official, published IMT new machinery and equipment warranty will be

valid with this unit.

NOTICE TO THE OWNER / USER

If your equipment is involved in a property damage accident, contact your IMT distributor

immediately and provide them with the details of the accident and the serial number of the

equipment. If an accident involves personal injury, immediately notify your distributor and IMT

Technical Support at:

IOWA MOLD TOOLING CO., INC.

500 HWY 18 WEST

GARNER, IA 50438

641 - 923 - 3711

CHAPTER 1

Introduction

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6 12916 Parts & Specifications Manual #99905833

RESPONSIBILITY

It is the user’s responsibility to maintain and operate this unit in a manner that will result in the

safest working conditions possible. In addition, it is the user’s responsibility to be aware of

existing Federal, State, and Local codes and regulations governing the safe use and

maintenance of this equipment.

MANUAL STRUCTURE

Throughout this manual, three means are used to draw the attention of personnel. They are

NOTEs, CAUTIONs and WARNINGs and are defined as follows:

CAUTION

ACAUTION is used when there is the

very strong possibility of damage to the

equipment or premature equipment

failure.

WARNING

A WARNING is used when there is the

potential for personal injury or death.

NOTE

ANOTE is used to either convey

additional information or to provide

further emphasis for a previous point.

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In This Chapter

Model 12916 Specifications......................................................8

Geometric Configurations.........................................................10

Minimum Chassis Specifications ..............................................12

CHAPTER 2

Specifications

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8 12916 Parts & Specifications Manual #99905833

Model 12916 Specifications

GENERAL SPECIFICATIONS

*CRANE RATING (ANSI B30.22)

129,000 FT-LBS

*MAXIMUM CRANE RATING

129,000 FT-LBS

HORIZONTAL REACH

from centerline of rotation

16’-2”

HYDRAULIC EXTENSION

40”

MANUAL EXTENSION

NONE

VERTICAL REACH

from mounting surface

23’-1”

VERTICAL REACH

from ground/41” frame ht.

26’-6”

CRANE WEIGHT

6,040 LBS

STABILIZER SPAN

15’-0”

STABILIZER PADS

12” X 19”

CRANE STORAGE HEIGHT

from mounting surface

8’-2”

CRANE STORAGE HEIGHT

from ground/41” frame ht.

11’-7”

**MOUNTING SPACE REQUIRED

32”

ROTATIONAL TORQUE

16,200 FT-LBS

OPTIMUM PUMP CAPACITY

13 U.S. GPM

SYSTEM OPERATING PRESSURE

2300 PSI

OIL RESERVOIR CAPACITY

21 U.S. GALLONS

HOOK APPROACH-HORIZONTAL

from centerline of rotation

5’-10”

HOOK APPROACH-VERTICAL

from mounting surface

9’-8”

* Maximum Crane Rating (ft-lbs) is defined as that rated load (lbs) which when multiplied by its respective distance

(ft) from centerline of rotation gives the greatest ft-lb value.

ANSI B30.22 Crane Rating (ft-lbs)= With all extensions retracted and inner plus outer boom in a horizontal position,

rated load (lbs) X respective distance (ft) from centerline of rotation = nominal ft-lb value.

** Allow an additional 3” between the cab and crane base for swing clearance.

IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in

accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety

Requirements and Verification.

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424

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