IMS ROBOTICS TURBO Manuel utilisateur
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Machine specifications
Designation: IMS cutter TURBO
Manufacturer: IMS Robotics GmbH
Am Bauhof 6
01458 Ottendorf-Okrilla
Phone: +49 (0)35205 75550
Fax: +49 (0)35205 53749
Website : www.ims-robotics.de
User information: As of 04/05/2022
Translation of the original instruction
Article number: 011 24 000
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Introduction
This user information is meant to facilitate safe and proper operation and
maintenance of IMS devices and should therefore be given the attention it deserves.
Note
When operating the unit, be sure to comply with accident prevention rules and
general safety regulations.
Important information, as on security engineering, is accompanied
by symbols and should be observed in order to prevent accidents
and equipment damage.
Liability, warranty
All data and information for miller operation and maintenance embodies the
manufacturer's past experience and findings to the best of his knowledge. The right
to make technical modifications resulting from the improvement of the unit described
in these instructions is reserved. During the warranty period, the system may be
repaired or modified only by the manufacturer or on his instructions, otherwise no
liability or warranty will be accepted for the unit as a whole.
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Table of contents
Table of contents...................................................................................................... 5
1Intended Use...................................................................................................... 7
2Technical data ................................................................................................... 8
2.1 Specifications ................................................................................................ 8
2.2 Main dimensions............................................................................................ 9
3General safety rules ........................................................................................ 10
4Description, setting ......................................................................................... 11
4.1 Modules....................................................................................................... 11
4.2 General description ..................................................................................... 12
4.3 Universal cable drum................................................................................... 12
4.3.1 Manual cable drum ............................................................................... 12
4.3.2 Motorized winding (optional) ................................................................. 12
4.4 Robot........................................................................................................... 14
4.4.1 Carriage ................................................................................................ 14
4.4.1.1 Pressure rail ................................................................................... 14
4.4.1.2 Reversing safeguard ...................................................................... 15
4.4.2 Milling arm............................................................................................. 16
4.4.3 Swivel head color camera..................................................................... 17
4.4.4 Additional lighting.................................................................................. 19
4.5 Optional features ......................................................................................... 21
4.5.1 Circular profile mounts, nominal dia. 450-800....................................... 21
4.5.2 Analog data input with meter counting (optional) .................................. 21
4.5.3 Meter counting calibration (optional) ..................................................... 23
4.5.4 Swivel drive for milling motor with flushing water (optional) .................. 23
4.5.5 Water supply (optional) ......................................................................... 24
4.5.6 Vehicle installation kit (optional)............................................................ 25
4.5.6.1 Basic kit .......................................................................................... 25
4.5.6.2 Winch with movable arm and electrical winch ................................ 28
4.5.6.3 Drawer module ............................................................................... 29
4.5.6.4 Controlling desk.............................................................................. 30
4.5.7 Connection to the Quick-Lock System .................................................. 31
5Operating instructions .................................................................................... 32
5.1 Media supply ............................................................................................... 32
5.2 Startup......................................................................................................... 33
5.3 Operation..................................................................................................... 34
5.3.1 Operation cutting robot ......................................................................... 34
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5.3.2 Operation with Quick-Lock Offset Packer ............................................. 35
5.4 Conversion to other nominal dias. ............................................................... 36
5.4.1 Format parts and assignment to nominal dias. ..................................... 37
5.4.2 Nominal width-dependent setup............................................................ 38
5.4.3 Convert pressure rail............................................................................. 39
5.4.4 Installing the mount............................................................................... 41
5.4.5 Extension for egg shaped profile ESP (optional)................................... 43
5.4.6 Nominal diameter extension DN800 (optional)...................................... 48
5.5 Cutting tools ................................................................................................ 50
5.6 Pressure control .......................................................................................... 51
5.6.1 Function check...................................................................................... 51
5.6.2 Control operation .................................................................................. 51
5.6.3 Inspection after completion of work....................................................... 52
6Repairs and maintenance ............................................................................... 53
6.1 Cleaning ...................................................................................................... 53
6.2 Transport ..................................................................................................... 53
6.3 Inspection .................................................................................................... 53
6.4 Service, care ............................................................................................... 53
6.4.1 Nitrogen charging.................................................................................. 54
6.4.2 Oiling the air motor................................................................................ 56
6.4.3 Change V-belts ..................................................................................... 59
6.4.4 Change air motor .................................................................................. 62
7Additional regulations to be observed .......................................................... 65
8Accessory overview........................................................................................ 66
9EC-Declaration of Conformity ........................................................................ 67
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1 Intended Use
Operational safety of the equipment supplied is ensured only when used as intended.
The intended use includes following the regulations contained in these operating
instructions as well as compliance with all maintenance and service tasks.
The IMS cutter TURBO must only be used for cutting work for the restoration of
pressureless pipes or lines. The device can be used to open inliners after restoration
and remove obstacles (roots, protruding seals, minor offsets, or the like). The
machine may not be used for unintended purposes.
Unauthorised structural changes to the equipment may cause damage to the
machine thus representing a hazard to persons. IMS is not liable for resulting
damages. In the event of damage the operating company remains responsible and
responsibility cannot be transferred to IMS.
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2 Technical data
2.1 Specifications
System components: Universal carriage
TURBO cutting arm
Camera
Add-on mount
Universal control unit
Universal cable drum
Milling performance: Milling cutter max. dia. 120 mm for concrete
Travel speed: max. 10 m/min. with wheel, dia. 140 mm
Format: Pipes, nominal dia. 200 mm (without sleeve offset) with
add-on mount/parts for nominal pipe dias. up to 800 mm
Change of nominal dias.:between approx. 10 and 20 min. depending on nominal
pipe dia.
Power: 230 V +/-1% /50 Hz / 6A and 110 V / 60 Hz
Weight: TURBO : ca. 70 kg
Universal cable drum: ca. 115 kg
Universal control unit: ca. 10 kg
Compressed air: Consumption: ca. 3 m3/ min
Supply pressure: 10 bar
Quality: filtered, dry,
max. temperature 40C
Caution! contaminated/moist air will damage the air motor
and seals on the robot!
Workplace: operating console
Temperature range: + 5 ... + 40C
(Caution: do not operate control system in widely varying
temperatures (condensate) or in the open when it rains!)
Supply line: 100 m on cable drum
Camera signal: PAL
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2.2 Main dimensions
Universal carriage with milling arm:
Device mounted for pipes 300 mm
approx. 400 mm approx. 650 mm
approx. 1050 mm
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3 General safety rules
Caution!
System may only be operated by persons who have been
instructed in its use. A lack of information may cause damage to
the unit or create hazards for the operator.
Caution!
Pull out mains plug before opening a unit.
Caution!
When lowering individual components or the robot as a whole
make sure no-one is standing in the shaft or under the load.
Observe accident prevention rules for work in pipelines and for earthmoving
machinery, winches, hoists and drawgear, and safety regulations for pipeline building
work.
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