Ilco Orion Ecodrill 2000 Code Manuel utilisateur

Operating manual

D425374XA

vers.

2.0

ECODRILL 2000 CODE

This manual has been drawn up by ILCO ORION.

or other) without the permission of ILCO ORION.

Published: June 2003

Printed in Vittorio Veneto

by ILCo ORION

via Podgora, 20 (Z.I.)

31029 VITTORIO VENETO (TV) - Italy

INDEX

REFERENCE GUIDE .............................................................................................................5

GENERAL ..............................................................................................................................6

1TRANSPORT ..............................................................................................................7

1.1 Packing ................................................................................................................... 7

1.2 Transport ................................................................................................................ 7

1.3 Opening the packing ............................................................................................... 7

1.4 Handling the machine ............................................................................................. 7

2MACHINE DESCRIPTION ..........................................................................................8

3WORKING PARTS ...................................................................................................10

3.1 Technical data ...................................................................................................... 11

3.2 Graphics ............................................................................................................... 11

3.3 Electrical circuit ..................................................................................................... 12

4ACCESSORIES PROVIDED ....................................................................................13

5MACHINE INSTALLATION AND PREPARATION ..................................................14

5.1 Checking for damage ........................................................................................... 14

5.2 Environmental conditions ..................................................................................... 14

5.3 Positioning ............................................................................................................ 14

5.4 Description of work station ................................................................................... 14

6KEYPAD FUNCTIONS .............................................................................................15

7MACHINE REGULATION AND REGISTRATION ....................................................17

7.1 Fitting and regulating the tools ............................................................................. 17

7.2 Adjustment ............................................................................................................ 17

7.3 Temporary adjustment .......................................................................................... 18

7.4 Tracer springing .................................................................................................... 18

7.5 Spring system for LASER (Sidewinder) keys ....................................................... 19

7.6 Clamps ................................................................................................................. 21

8CUTTING OPERATIONS ..........................................................................................22

8.1 Fitting the keys ..................................................................................................... 22

8.2 Cutting dimple keys .............................................................................................. 22

8.3 Cutting the back .................................................................................................... 22

8.4 Cutting by code ..................................................................................................... 23

8.5 Choose key ........................................................................................................... 23

8.6 PC key .................................................................................................................. 23

8.7 Code cutting new keys ......................................................................................... 24

8.8 Cutting Laser (sidewinder) type keys ................................................................... 24

8.9 Cutting narrow-stemmed Laser (sidewinder) type keys ....................................... 25

8.10 Cutting keys for FICHET ....................................................................................... 26

9MAINTENANCE ........................................................................................................27

9.1 Replacing the belt and adjusting tension .............................................................. 27

9.2 Replacing the light bulb ........................................................................................ 28

9.3 Checking and replacing the fuses ........................................................................ 28

9.4 Replacing the electronic board - the keypad ........................................................ 29

9.4.1 Replacing the circuit board ...............................................................................29

9.4.2 Replacing the keypad unit ................................................................................30

9.5 Replacing the microswitch .................................................................................... 31

9.6 Replacing the motor ............................................................................................. 32

9.7 Replacing the clamp jaws ..................................................................................... 33

9.7.1 Replacing the left-hand jaw ..............................................................................33

9.7.2 Replacing the right-hand jaw ............................................................................34

9.7.3 Replacing the left-hand mobile jaw ...................................................................35

9.7.4 Replacing the right-hand mobile jaw ................................................................36

9.7.5 Replacing the central jaw .................................................................................37

10 WASTE DISPOSAL ..................................................................................................38

11 AFTER-SALES SERVICE ........................................................................................39

11.1 How to request service ......................................................................................... 39

Operating manual - English ECODRILL 2000 CODE

REFERENCE GUIDE

This manual has been produced to serve as a guide for users of the ECODRILL 2000 CODE key-cutting

machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.

Consultation

The contents of the manual are divided into sections relating to:

- Transport and handling

- Checking the safety of the machine

- Proper use of the machine

- Maintenance

Technical terms

Common technical terms are used in this manual.

To assist those with little experience of keys and key-cutting, below is an illustration of the terms most

frequently used (fig. 1).

Fig. 1

1) Head

2) Rim

3) Stop

4) Stem

5) Tip

6) Back

7) Cuts

DIMPLE KEY LASER (SIDEWINDER) TYPE KEY

keys with holes of different

dimensions, depths, positions and

shapes.

LASER is the name given to the

special sidewinder milled keys.

ECODRILL 2000 CODE Operating manual - English

GENERAL

ECODRILL 2000 CODE has been designed in compliance to the European Community normative (CE).

From the design stage, risks for the operator have been eliminated in all areas: transport, regulation,

cutting and maintenance.

Further risks have been eliminated by means of protective devices.

The protective devices used are designed not to provoke further risks and, above all, they cannot be

ignored unless deliberately cut out. They do not hinder visibility of the work area.

A special adhesive label is attached to the machine warning the operator to use goggles during the

cutting operations, and this is strongly recommended in this manual.

The materials used to manufacture this machine and all its components are not hazardous.

Use

The ECODRILL 2000 CODE must be installed and used in the way laid down by the manufacturer.

If the key-cutting machine is used differently or for purposes different from those described in this

manual, the customer will forego any rights he may have over Ilco Orion. Furthermore, unforeseen

danger to the operator or any third parties may arise from incorrect use of the machine.

Negligence in the use of the machine of failure on the part of the operator to observe the instructions

given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in

such cases.

It is therefore indispensable to read the operating manual carefully in order to make the best use

of the ECODRILL 2000 CODE sand benefit from its potential.

Further risks

No further risks will arise when properly using the ECODRILL 2000 CODE.

Protection and safety precautions for the operator

The ECODRILL 2000 CODE key-cutting machine is entirely built in compliance to the Machine

Directives. The operations for which it has been designed are easily carried out with no risk to the

operator.

The adoption of general safety precautions (wearing protective goggles) and observation of the

instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate.

ECODRILL 2000 CODE is designed with features which make it completely safe.

• Power supply

The machine is supplied with electricity by means of a grounded plug and differential switch.

•Electricpower

The machine is started up by means of the master switch.

• Start-up

The motor start switch activates the cutting tool.

• Illumination

The work area is illuminated by a lamp which operates when the machine is switched on with the master

switch.

• Maintenance

The operations to regulate, service, repair and clean the machine are structured in the simplest and

safest way possible. Parts that the operator can dismount cannot be incorrectly replaced therefore

avoiding any risks.

• Machine identification

The machine is provided with an identification label which includes the machine’s serial number (fig. 2).

Fig. 2

(*) see chap.10 WASTE DISPOSAL, page 38.

Operating manual - English ECODRILL 2000 CODE

1 TRANSPORT

The ECODRILL 2000 CODE key-cutting machine is easily transported and is not dangerous to handle.

The packed machine can be carried by one person.

1.1 Packing

The packing used for the ECODRILL 2000 CODE guarantees that the machine will travel safely without

danger of damage to it or its components.

The packing comprises four shells in expanded plastic in the machine is wrapped.

A strong outer cardboard box, the measurements of which can be seen in fig.3 and the plastic wrapping

protect the machine even over a long period of storage.

Fig. 3

1.2 Transport

The symbols on the outside of the packing box show the ideal conditions for transport.

Use of the packing box whenever the machine is transported will avoid knocks or bumps which could

cause damage.

1.3 Opening the packing

To remove the machine from the packing box:

1) cut the straps with scissors and remove.

2) open the box without damaging it as it may be used again (removals, despatch to the manufacturers

for repairs or servicing).

3) check the contents of the box, which should comprise:

- 1ECODRILL 2000 CODE key-cutting machine packed in protective shells.

- 1set of documents including: operating manual, spare parts list and guarantee.

- 1connecting wire.

- accessories provided

- CD WinTransfer Ecodrill 2000 Code

remove the key-cutting machine from the protective shells

1.4 Handling the machine

When the ECODRILL 2000 CODE has been unpacked, place it directly on its workbench.

This operation can be carried out by one person,

firmly holding the base and no other part, to lift and

carry the machine

440 mm

555 mm

650 mm

Keep dry This side up

Handle with care

ECODRILL 2000 CODE Operating manual - English

2 MACHINE DESCRIPTION

The ECODRILL 2000 CODE is an excellent quality, high precision key-cutting machine. It features great

versatility in cutting keys of different types without the need to replace the clamp or apply fixed adapters.

ECODRILL 2000 CODE cuts the following types of keys:

• dimple keys

(with flat cuts)

• Laser (sidewinder) type keys

• keys for Fichet

dimple keys

keys for Fichet

(with adapter supplied)

Laser (sidewinder) type keys

Laser narrow-stemmed

(sidewinder) type keys

Operating manual - English ECODRILL 2000 CODE

High precision work is guarantee by the combination of the functional features on the ECODRILL 2000

CODE and all its components, such as:

• MOVEMENTS

The three axes move on ball guides which provide smooth running and easy sliding without play.

• SPRING SYSTEM FOR LASER (SIDERWIDER) KEYS

The machine is provided with a system which controls the run of the cross axis so that the operator can

easily trace the outline of the cuts along the key shaft.

• TRACER POINT SPRING SYSTEM

This system guides and facilitates self-centering of the cuts on dimple keys.

• ELECTROMECHANICAL SETTING

A precision electromechanical system ensures centesimal regulation of settings.

• PROTECTIVE SHIELD

A special transparent plastic shield prevents chippings from flying into the air.

•LAMP

Placed directly on the machine, it illuminates the work area.

• LEVERS AND KNOBS

Each lever and knob has been designed with dimensions, materials and positions which render grip and

movement extremely simple.

Materials and finish have been chosen according to the use of each part, especially:

- lever (I) for vertical carriage (Z axis)

ergonomic and provided with a locking mechanism which allows registration of the height of the cutter

assembly from the cutting surface, adapting this to the key (especially useful when cutting Laser

(sidewinder) keys) without a need for the operator.

- lever (C) X-Y axes

the lever which guides movement along the X-Y axes is ergonomic and makes precise, sensitive

movements due to a special joint with ball articulation and slide on ball guides.

ECODRILL 2000 CODE Operating manual - English

3 WORKING PARTS

Fig. 4

A - clamp carriage (X-Y axes)

B - left-hand jaw

B1- right-hand jaw

C - clamp carriage lever (X-Y axes)

E - left-hand jaw knob

E1- right-hand jaw knob

F - cutting tool

G - protective shield

H - clamp carriage locking knobs

I - vertical carriage lever (Z axis)

J-lamp

K - setting unit keypad

O - regulating knob for Laser (sidewinder) key spring system

P - master switch

Q - motor start switch

S - tool drawer

T - tracer point

U - tracer springing ring nut

PB1

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