IDEC SmartAXIS FT9Z-1A01 Manuel utilisateur

FT9Y-B1378(7)

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SAFETY PRECAUTIONS

Read the SmartAXIS Pro/Lite User’s Manual to ensure correct operation before starting installation, wiring, operation, maintenance, and

inspection of the SmartAXIS.

All SmartAXIS modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe provision to the

control system when using the SmartAXIS in applications where heavy damage or personal injury may be caused, in case the SmartAXIS should

fail.

In this user’s manual, safety precautions are categorized in order of importance:

The SmartAXIS is not designed for use in medical equipment, nuclear power, railways, aviation, passenger vehicle equipment, or similar

applications requiring a high degree of reliability and safety. The SmartAXIS should not be used for such applications.

When using the SmartAXIS in applications (not described above) that require a high degree of reliability in terms of functionality and precision,

appropriate measures such as failsafe mechanisms and redundant mechanisms must be taken for the system containing the SmartAXIS.

Emergency stop and interlocking circuits must be configured outside the SmartAXIS.

If relays or transistors in the SmartAXIS output circuits should fail, outputs may remain at on or off state. For output signals which may cause

serious accidents, configure monitor circuits outside the SmartAXIS.

The SmartAXIS self-diagnostic function may detect internal circuit or program errors, stop programs, and turn outputs off. Configure circuits

so that the system containing the SmartAXIS is not jeopardized when outputs turn off.

Turn off power to the SmartAXIS before installation, removal, wiring, maintenance, and inspection of the SmartAXIS. Failure to turn power off

may cause electrical shocks or fire hazard.

Special expertise is required to install, wire, program, and operate the SmartAXIS. People without such expertise must not use the SmartAXIS.

Install the SmartAXIS according to the instructions described in SmartAXIS Pro/Lite user's manual. Improper installation will result in falling,

failure, or malfunction of the SmartAXIS.

The SmartAXIS is designed for installation in a cabinet. Do not install the SmartAXIS outside a cabinet.

Install the SmartAXIS in environments described in the SmartAXIS Pro/Lite user's manual. If the SmartAXIS is used in places where the

SmartAXIS is subjected to high-temperature, high-humidity, condensation, corrosive gases, excessive vibrations, or excessive shocks, then

electrical shocks, fire hazard, or malfunction will result.

The environment for using the SmartAXIS is “Pollution degree 2.” Use the SmartAXIS in environments of pollution degree 2 (according to IEC

60664-1).

Prevent the SmartAXIS from falling while moving or transporting the SmartAXIS, otherwise damage or malfunction of the SmartAXIS will result.

Wiring must use lead sizes that are appropriate for the applied voltage and current. Terminal screws must be tightened with the prescribed

tightening torque.

Prevent metal fragments and pieces of wire from dropping inside the SmartAXIS housing. Put a cover on the SmartAXIS modules during

installation and wiring. Ingress of such fragments and chips may cause fire hazard, damage, or malfunction.

Use a power supply of the rated value. Use of a wrong power supply may cause fire hazard.

Use an IEC 60127-approved fuse on the power line outside the SmartAXIS. This is required when equipment containing the SmartAXIS is

destined for Europe.

Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the SmartAXIS is destined for Europe.

Use an EU-approved circuit breaker. This is required when equipment containing the SmartAXIS is destined for Europe.

Make sure of safety before starting and stopping the SmartAXIS or when operating the SmartAXIS to force outputs on or off. Incorrect operation

of the SmartAXIS may cause machine damage or accidents.

Do not connect the ground wire directly to the SmartAXIS. Connect a protective ground to the cabinet containing the SmartAXIS using an M4 or

larger screw. This is required when equipment containing the SmartAXIS is destined for Europe.

Do not disassemble, repair, or modify the SmartAXIS modules.

The SmartAXIS contains electronic parts and batteries. When disposing of the SmartAXIS, do so in accordance

with national and local regulations.

Warning notices are used to emphasize that improper operation may cause severe personal injury or death.

Warning

Caution notices are used where inattention might cause personal injury or damage to equipment.

Caution

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ABOUT THIS MANUAL

This user’s manual describes functions, specifications, installation, and operation basics of the SmartAXIS. Also included is

information on the powerful communications tools of the SmartAXIS, as well as troubleshooting procedures.

Chapter 1: General Inform ation

General information about the SmartAXIS, features, brief description on special functions, and various system setup configurations

for communication.

Chapter 2: Product Specifications

Specifications of SmartAXIS, optional adapters, and cartridges.

Chapter 3: Installation and Wiring

Methods and precautions for installing and wiring the SmartAXIS.

Chapter 4: Operation Basics

General information about setting up the basic SmartAXIS system for programming, starting and stopping SmartAXIS operation, and simple

operating procedures. Everything from creating a user program using WindLDR on a computer to monitoring the SmartAXIS operation.

Chapter 5: Special Functions

Stop/reset inputs, run/stop selection at memory backup error, and keep designation. Also included are high-speed counter,

frequency measurement, catch input, interrupt input, timer interrupt, input filter, user program protection, daylight savings time,

network settings, and many more special functions.

Chapter 6: HMI Function

HMI function on the SmartAXIS Pro by using the LCD and operation buttons on the SmartAXIS.

Chapter 7: Device Addresses

Device addresses available for the SmartAXIS to program basic and advanced instructions. Special internal relays and special data

registers are also described.

Chapter 8: Instructions Reference

List of basic and advanced instructions to program the SmartAXIS.

Chapter 9 through Chapter 11: M aintenan ce Com munication, User Comm unication I nstructions, M odbus

Comm unication

Various communication functions such as user communication and Modbus communication.

Chapter 12: Remote I/ O

Remote I/O communication to increase the number of inputs and outputs by connecting other SmartAXIS as remote I/O slaves over Ethernet.

Chapter 13: Script

Programming complicated processing with script language using conditional branching, logical operations, arithmetic operations, and functions.

Chapter 14: Troubleshooting

Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the SmartAXIS.

Appendix

Additional information about type numbers, and system software upgrade.

Index

Alphabetical listing of key words.

Publication history

Trademarks

SmartAXIS is a trademark of IDEC Corporation.

March 2013 First Edition

August 2013 Second Edition

October 2013 Third Edition

December 2013 Fourth Edition

August 2014 Fifth Edition

May 2019 Sixth Edition

December 2019 Seventh Edition

November 2021 Eighth Edition

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Regarding laws and compatible standards

This product adheres to the laws and compatible standards of all countries involved, as shown below.

European laws and standards

This product complies with the following EU directives.

 Low Voltage Directive (Directive 2006/95/EC)

 EMC Directive (Directive 2004/108/EC)

 RoHS Directive

To comply with these directives, this product has been designed and evaluated on the basis of the following international and

European standard.

 IEC/EN 61131-2: 2007 (excluding the Lite digital I/O status indicators)

 EN IEC 63000

For details on the compatible standards and EU Directives, contact the distributor from which you purchased this product or visit our web site.

North America laws and standards

This product complies with the following standards.

UL508

CSA C22.2 No.142

ANSI/ISA 12.12.01

CAN/CSA C22.2 No.213

Marine standards

This product is certified by the following classification societies. (FT1A Version V130 or later, system software version V2.10 or

later)

- ABS (American Bureau of Shipping)

- DNV (Det Norske Veritas)

- LR (Lloyd's Register)

- NK (Nippon Kaiji Kyokai)

To use this product as a marine certified product, wrap the power supply cable (excluding the earth wire) and the Ethernet communication cable

connected to the SmartAXIS around a ferrite core (TDK ZCAT3035-1330) twice.

Wrap cables connected to the communication cartridge around a ferrite core (TDK ZCAT1730-0730) twice.

This product is not certified for use on the bridge and deck.

IMPORTANT INFORMATION

Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from

the use of or the application of IDEC PLC components, individually or in combination with other equipment.

All persons using these components must be willing to accept responsibility for choosing the correct component to suit their

application and for choosing an application appropriate for the component, individually or in combination with other equipment.

All diagrams and examples in this manual are for illustrative purposes only. In no way does including these diagrams and

examples in this manual constitute a guarantee as to their suitability for any specific application. To test and approve all

programs, prior to installation, is the responsibility of the end user.

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RELATED M ANUALS

The following manuals related to the SmartAXIS are available. Refer to them in conjunction with this manual.

Type No. Manual Name Description

FT9Y-B1378 SmartAXIS Pro/Lite

User’s Manual (this manual)

Describes product specifications, installation and wiring instructions, instructions for

basic programming operations and special functions, device and instruction lists,

communication functions, and troubleshooting procedures for the SmartAXIS Pro/

Lite series.

FT9Y-B1382 SmartAXIS

Ladder Programming Manual

Describes basic operations for ladder programming, instructions for monitoring

ladders on the SmartAXIS, available devices and instruction lists, and details of each

instruction.

FT9Y-B1386 SmartAXIS

FBD Programming Manual

Describes basic operations for function block programming, available devices and

function block lists, and details of each function block.

FT9Y-B1390 SmartAXIS Touch

User’s Manual

Describes product specifications, installation and wiring instructions, instructions for

setting basic programming actions and special functions, device and instruction lists,

communication functions, and troubleshooting procedures for the Touch series.

WindLDR Help Describes usage instructions for WindLDR, programming software for the SmartAXIS

Pro/Lite series.

WindO/I-NV3 Help Describes programming for the SmartAXIS Touch series, and usage instructions for

the WindO/I-NV3 configuration software.

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NAM ES AND ABBREVIATIONS USED IN THIS MANUAL

Model Names

Abbreviations

Name Used in this Manual Description (Detailed Type No.)

SmartAXIS Name for the FT1A programmable logic controllers.

SmartAXIS Lite

Modules without LCD.

(FT1A-B12RA, FT1A-B12RC, FT1A-B24RA, FT1A-B24RC, FT1A-B40RKA, FT1A-B40RSA, FT1A-B40RC,

FT1A-B48KA, FT1A-B48SA, FT1A-B48KC, FT1A-B48SC)

SmartAXIS Pro

Modules with LCD.

(FT1A-H12RA, FT1A-H12RC, FT1A-H24RA, FT1A-H24RC, FT1A-H40RKA, FT1A-H40RSA, FT1A-H40RC,

FT1A-H48KA, FT1A-H48SA, FT1A-H48KC, FT1A-H48SC)

SmartAXIS Touch

Modules that extend the functionality of display.

(FT1A-M12RA-W, FT1A-M12RA-B, FT1A-M12RA-S, FT1A-C12RA-W, FT1A-C12RA-B, FT1A-C12RA-S,

FT1A-M14KA-W, FT1A-M14KA-B, FT1A-M14KA-S, FT1A-M14SA-W, FT1A-M14SA-B, FT1A-M14SA-S,

FT1A-C14KA-W, FT1A-C14KA-B, FT1A-C14KA-S, FT1A-C14SA-W, FT1A-C14SA-B, FT1A-C14SA-S)

12-I/O type SmartAXIS Pro and Lite models with 12 I/O points.

(FT1A-B12RA, FT1A-B12RC, FT1A-H12RA, FT1A-H12RC)

24-I/O type SmartAXIS Pro and Lite models with 24 I/O points.

(FT1A-B24RA, FT1A-B24RC, FT1A-H24RA, FT1A-H24RC)

40-I/O type SmartAXIS Pro and Lite models with 40 I/O points.

(FT1A-B40RKA, FT1A-B40RSA, FT1A-B40RC, FT1A-H40RKA, FT1A-H40RSA, FT1A-H40RC)

48-I/O type

SmartAXIS Pro and Lite models with 48 I/O points.

(FT1A-B48KA, FT1A-B48SA, FT1A-B48KC, FT1A-B48SC, FT1A-H48KA, FT1A-H48SA, FT1A-H48KC,

FT1A-H48SC)

AC power type

SmartAXIS Pro and Lite models with an AC power supply.

(FT1A-B12RC, FT1A-H12RC, FT1A-B24RC, FT1A-H24RC, FT1A-B40RC, FT1A-H40RC, FT1A-B48KC,

FT1A-B48SC, FT1A-H48KC, FT1A-H48SC)

DC power type

SmartAXIS Pro and Lite models with a DC power supply.

(FT1A-B12RA, FT1A-H12RA, FT1A-B24RA, FT1A-H24RA, FT1A-B40RKA, FT1A-H40RKA,

FT1A-B40RSA, FT1A-H40RSA, FT1A-B48KA, FT1A-B48SA, FT1A-H48KA, FT1A-H48SA)

Abbreviation Meaning

FBD Function block diagram

FB Function block

For example, the AND (logical AND) function block is written as AND FB.

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TABLEOFCONTENTS

Safety Precautions............................................................................................................................. Preface-1

About This Manual............................................................................................................................. Preface-2

Related Manuals................................................................................................................................ Preface-4

Names and Abbreviations Used in this Manual ..................................................................................... Preface-5

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1: GeneralInform ation

About the SmartAXIS...................................................................................................................................1-1

Features ..................................................................................................................................................... 1-3

Special Functions.........................................................................................................................................1-4

Communication Functions ............................................................................................................................1-6

Maintenance Communication........................................................................................................................ 1-7

User Communication....................................................................................................................................1-8

Modbus Communication...............................................................................................................................1-8

Remote I/O.................................................................................................................................................1-9

Ethernet Communication..............................................................................................................................1-9

Operator Interface Connectivity.................................................................................................................. 1-10

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2: ProductSpecifications

Parts Description .........................................................................................................................................2-1

Communication Cartridge........................................................................................................................... 2-23

Memory Cartridge...................................................................................................................................... 2-25

Ethernet Port ............................................................................................................................................ 2-27

SD Memory Card ....................................................................................................................................... 2-28

Dimensions ............................................................................................................................................... 2-30

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3: Installation andWiring

Installation Location ....................................................................................................................................3-1

Mounting Space ..........................................................................................................................................3-2

Mounting on DIN Rail .................................................................................................................................. 3-3

Removing from DIN Rail ..............................................................................................................................3-3

Direct Mounting on Panel Surface .................................................................................................................3-4

Input/Output Wiring ....................................................................................................................................3-7

Power Supply............................................................................................................................................ 3-12

Terminal Connection.................................................................................................................................. 3-14

Securing the Panel Attachment USB Extension Cable.................................................................................... 3-16

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4: Operation Basics

Start WindLDR ............................................................................................................................................4-1

PLC Selection ..............................................................................................................................................4-2

Create Program...........................................................................................................................................4-3

Convert Program ....................................................................................................................................... 4-12

Protect Project .......................................................................................................................................... 4-13

Save Project.............................................................................................................................................. 4-13

Simulate Operation.................................................................................................................................... 4-14

Download Program.................................................................................................................................... 4-16

Monitor Operation ..................................................................................................................................... 4-17

Exit WindLDR ............................................................................................................................................ 4-18

Start/Stop Operation.................................................................................................................................. 4-19

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5: SpecialFunctions

Function Area Settings................................................................................................................................. 5-2

Stop Input and Reset Input..........................................................................................................................5-4

Run/Stop Selection at Memory Backup Error.................................................................................................. 5-5

Run/Stop Selection at Power Up ...................................................................................................................5-6

Keep Designation for Internal Relays, Shift Registers, Counters, and Data Registers.........................................5-7

Data Register ROM Backup ..........................................................................................................................5-9

High-Speed Counter .................................................................................................................................. 5-13

Catch Input............................................................................................................................................... 5-32

Interrupt Input.......................................................................................................................................... 5-34

Frequency Measurement............................................................................................................................ 5-36

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Input Filter ................................................................................................................................................5-38

Analog Input .............................................................................................................................................5-39

Timer Interrupt..........................................................................................................................................5-41

Forced I/O function....................................................................................................................................5-43

Communication Ports .................................................................................................................................5-46

Memory Cartridge ......................................................................................................................................5-49

SD Memory Card........................................................................................................................................5-52

Backlight ON Time .....................................................................................................................................5-57

Monitoring Ladder Program ........................................................................................................................5-58

Message Settings .......................................................................................................................................5-60

32-bit Data Storage Setting ........................................................................................................................5-62

User Program Protection.............................................................................................................................5-64

Watchdog Timer Setting .............................................................................................................................5-66

Constant Scan Time ...................................................................................................................................5-67

Daylight Savings Time ................................................................................................................................5-68

Clock Function ...........................................................................................................................................5-69

Network Settings .......................................................................................................................................5-72

Connection Settings ...................................................................................................................................5-73

Remote Host List .......................................................................................................................................5-75

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6: HMIFunction

About the Menu Screen ............................................................................................................................... 6-2

Basic Operations ......................................................................................................................................... 6-3

Switching to the System Menu ..................................................................................................................... 6-6

Switching run/stop...................................................................................................................................... 6-7

SmartAXIS Environment Settings ................................................................................................................. 6-8

Monitoring the SmartAXIS ..........................................................................................................................6-15

Checking/Clearing Error Information............................................................................................................6-20

Uploading/Downloading the User Program ...................................................................................................6-22

Displaying Arbitrary Messages.....................................................................................................................6-24

Maintaining the SD Memory Card ................................................................................................................6-25

Entering a Password ..................................................................................................................................6-27

System Menu Hierarchy Diagram ................................................................................................................6-28

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7: DeviceAddresses

Device Addresses........................................................................................................................................ 7-1

Special Internal Relays ................................................................................................................................ 7-2

Special Data Registers................................................................................................................................. 7-8

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8: Instructions/ Fu nctionBlocksReference

Ladder Program Instructions List.................................................................................................................. 8-1

Advanced Instruction List ............................................................................................................................ 8-3

Advanced Instruction Applicable SmartAXIS .................................................................................................. 8-6

FB List........................................................................................................................................................ 8-9

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9: MaintenanceCommunication

Maintenance Communication via USB Port .................................................................................................... 9-2

Maintenance Communication via Expansion Communication Port .................................................................... 9-3

Maintenance Communication via Ethernet Port.............................................................................................. 9-5

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10: UserCom municationInstructions

User Communication via Serial Communication ............................................................................................10-1

User Communication Overview....................................................................................................................10-1

User Communication Mode Specifications ....................................................................................................10-1

RS232C User Communication System Setup.................................................................................................10-2

RS485 User Communication System Setup...................................................................................................10-3

Programming WindLDR ..............................................................................................................................10-4

RS232C Line Control Signals .....................................................................................................................10-11

User Communication via Ethernet Communication ......................................................................................10-14

Ethernet User Communication Overview ....................................................................................................10-14

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User Communication Client ...................................................................................................................... 10-16

User Communication Server ..................................................................................................................... 10-19

Programming WindLDR (User Communication Server)................................................................................ 10-20

User Communication Error ....................................................................................................................... 10-22

ASCII Character Code Table ..................................................................................................................... 10-23

Sample Program – User Communication TXD............................................................................................. 10-24

Sample Program – User Communication RXD ............................................................................................ 10-26

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11: M odbusComm unication

Modbus Communication via RS-232C/RS-485 .............................................................................................. 11-1

Modbus Master Communication .................................................................................................................. 11-2

Modbus Slave Communication .................................................................................................................... 11-8

Communication Format............................................................................................................................ 11-12

Modbus Communication via Ethernet Communication................................................................................. 11-18

Modbus TCP Client .................................................................................................................................. 11-19

Modbus TCP Server ................................................................................................................................. 11-24

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12: Rem oteI/ O

Remote I/O Master.................................................................................................................................... 12-2

Remote I/O Slave...................................................................................................................................... 12-8

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13: Scripts

Script Programming and Management......................................................................................................... 13-3

Programming Scripts ............................................................................................................................... 13-10

Script Programming Examples .................................................................................................................. 13-16

Important Notes...................................................................................................................................... 13-35

About the Priority of the Operator............................................................................................................. 13-35

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14: Troubleshooting

Reading Error Data.................................................................................................................................... 14-1

Special Data Registers for Error Information................................................................................................ 14-3

General Error Codes .................................................................................................................................. 14-3

SmartAXIS Operating Status, Output, and ERR LED during Errors ................................................................. 14-4

Error Causes and Actions ........................................................................................................................... 14-4

User Program Execution Error .................................................................................................................... 14-6

Troubleshooting Diagrams ......................................................................................................................... 14-7

APPEN DIX

System Software .........................................................................................................................................A-1

Cables ........................................................................................................................................................A-5

HMI Screen Transition Diagram ....................................................................................................................A-8

Type List................................................................................................................................................... A-12

Fonts........................................................................................................................................................A-14

INDEX