Hyundai DHY6000SE/LR Instructions de montage

Licensed by Hyundai Corporaon, Korea

Preface

Thank-you for purchasing this Hyundai generator.

This operation manual contains information on how to operate and service your generator

correctly. Please read this manual thoroughly before using your Hyundai generator to

ensure the proper operation. By following these instructions carefully, the best working

condition of this generator is maintained therefore extending the life of this machine. If you

have any problems or queries, please do not hesitate to get in touch.

The information contained in this manual is correct at the time of printing, however this

information may vary with development of the product in the future.

To ensure correct and safe running of this machine, please take careful note of all safety

warnings and cautions.

The 'Warning' label indicates that failure to follow these warnings properly can result in

property damage, serious injury or death. Read all labels and this user's manual before

operating this generator. Only operate this machine is well ventilated areas. Exhaust gas

contains poisonous carbon monoxide which can be deadly. Always stop the engine before

refuelling and then wait 5 minutes before re-starting the machine. Check for spilt fuel or

leaks and clean and/or repair these before use. Keep any sources of ignition away from the

fuel tank at all times.

The 'Caution' label indicates that severe personal injury or equipment damage may occur if

instructions are not followed carefully.

This Hyundai generator will meet your requirements if you operate it properly according to

this manual. If the instructions in this manual are not followed carefully personal injury,

equipment damage or death may occur. For this reason, it is very important to read and

understand all information contained in this manual before operating your Hyundai

generator.

1. To prevent fire

Never add fuel to the fuel tank whilst the engine is running. Wipe away any spilt fuel

or oil with a clean cloth before operating. Keep explosives and any other flammable

products away from the machine at all times.

-To prevent fire and to provide adequate ventilation, keep the generator at least

one metre away from buildings and other equipment during operation.

- Operate the generator on level ground.

- Do not place the generator indoors whilst the engine is still hot.

2. To prevent inhaling exhaust fumes

Exhaust gas contains poisonous carbon monoxide which is harmful to health and can

kill. For this reason, never use the generator in a closed area or areas with poor

ventilation.

3. To prevent burns

The muffler and the engine body becomes very hot whilst the engine is running or

just after running. To prevent any burns, do not touch these parts during these

times.

4. Electric Shocks, Short Circuits

To avoid electric shocks or short circuits, do not touch the generator if your hands

are wet. This generator is not waterproof and should not be used in an area which is

exposed to rain, snow or water sprays. The use of this generator in a wet place can

cause short circuits and electric shocks during operation.

- The generator should be grounded to prevent electric shocks from faulty

appliances. Connect a length of heavy cable between the generator's ground

terminal and the and an external ground source.

- Do not connect tools or other appliances to the generator before it has been

started. If equipment is connected starting the generator may cause sudden

movements of the equipment, resulting in accidents or injuries. It may also damage

the alternator.

- Most electric motors require up to 3 times the rated wattage to start

- Do not exceed the specified current limit of any socket.

- Do not connect the generator to a household circuit of a house or building unless it is

through a mains/generator changeover switch

Contents

1. Main Technical Specifications and Data.............................................................

2. Configuration......................................................................................................

3. Preparation for Starting ...................................................................................

4. Starting the Generator.......................................................................................

5. Operating the Generator....................................................................................

6. Load.....................................................................................................................

7. Stopping the Generator......................................................................................

8. Periodic Checks and Service................................................................................

9. Long-term Storage..............................................................................................

10. Troubleshooting and Remedy...........................................................................

11. Wiring Diagram.................................................................................................

12. Service Record...................................................................................................

13. Notes.................................................................................................................

14. Declaration of Conformity.................................................................................

1. MAIN TECHNICAL SPECIFICATIONS AND DATA

Model

DHY6000SE/LR

DHY6000SE/LR-3

Generator

Rated Frequency (Hz)

Max. Power (KW/kVA)

5.2/6.25

6.25

Voltage (AC) (V)

115/230

230/400

Max. Current (AC) (V)

45.2/22.6

7.5/9.0

Engine speed (r/min)

3000

Power Factor (cosθ)

1.0

0.8

Alternator

Single bearing AVR alternator

DC Output

12v/8.3A

Run time

16/30 hour

Sockets

1 x 16a, 1 x 32a @ 115v, 1 x 32A @230v

Engine Model

D420

Gross Weight (kg)

160/165

160165

Dimensions (LxWxH) (mm)

910 x 565 x 760

2. CONFIGURATION

2.1 Parts Names

3. PREPERATION FOR STARTING

3.1 Selection and Handling of the fuel

Selection of fuel

Only use standard specification diesel, this can be red or white

Keep dust and water out of the fuel

When filling the fuel tank from drums, make sure that no dust or water is mixed in

with the fuel. This can cause serious damage to the fuel injection pump or the

injector nozzle.

Do not overfill

Overfilling can potentially be very dangerous. Always leave a 25mm gap above the

fuel level.

- Refuel in a well ventilated area with the engine stopped.

- Do not smoke or allow flames or sparks in the area where the engine is refuelled or where

the fuel is stored.

- Do not overfill the diesel tank and make sure the filler cap is securely closed after

refuelling.

- Take care not to spill fuel when refuelling. If any fuel is spilled, make sure the area is clean

and dry before starting the engine.

3.2 Check and Refill the Engine Oil

- Always check the engine oil level with the generator on a flat, level surface before starting

or refilling the machine.

- If an insufficient amount of engine oil is used, damage to the engine may result. It is also

dangerous to overfill the engine with oil, as in extreme cases, the piston oil control ring

cannot cope with the excess oil and the engine oil that passes to the combustion chamber

above the piston rings can combust and the engine may over-rev highly with no throttle

control, causing severe damage.

This generator is equipped with a low oil pressure warning system. This system will stop the

engine automatically when the oil pressure falls below the minimum pressure required. This

helps prevents damage such as bearing seizures etc. However, this should not be relied

upon and the engine oil level should be checked and topped up if required, daily.

To ensure the generator maintains a top quality performance and the life of the generator is

as long as possible, it is important to use the correct engine oil - SAE15w40 diesel engine oil

and change after the first 20 hours, then every 100 hours.

If the correct engine oil is not used, or the engine oil is not replaced every 100 hours, as

required, the risk of crankshaft bearing failure, piston seizure, piston ring sticking and

accelerated wear of the cylinder liner, main bearing and failure of other moving

components increases significantly. This means that the generator life will be shortened.

3.3 Service the air cleaner

1. Remove the air cleaner inspection cover.

2. Screw off the wing nut and remove the air cleaner cover and take out the element.

- Do not wash the element with detergent.

- Replace the element if the engine output decreases or a excessive exhaust smoke is

noticed.

- Never run the generator without the element, otherwise rapid engine wear will

result.

3. Reattach the air cleaner cover and screw on the wing nut.

3.4 Checking the Generator before start up.

1. Turn off the main breaker switch and remove all loads.

Be sure to turn off the main breaker switch before starting. The generator should be

earthed to prevent electric shocks.

- Before starting the engine, be sure to switch OFF any appliances connected to it.

- Ensure that the breaker switch is OFF before switching between 115v/230v.

3.5 How to open the cabinet door and covers of this Hyundai generator

1. Open the cabinet door for daily inspection. Turn the lever counter clockwise and

raise the door.

2. Loosen the bolt of the air cleaner cover to check the air cleaner.

3.6 Break-in Period Operation

The first 20 hours are the break-in period of the engine. For this reason, it is important to

follow the following instructions during this period.

Warm up the engine 5 minutes after the initial starting, before applying load.

Avoid applying loads above 3kw during the first 20 hours of operation.

It is important to replace the engine oil on time. Replace the engine oil whilst the

engine is warm, after 20-hours running. Ensure that old engine oil is drained out

completely.

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