Hypertherm Powermax 900 Manuel utilisateur

230 Volt CE Conversion

Installation Manual

803210 - Rev. 0

230 Volt CE Conversion

Kit: 128313

Installation Manual

IM-321

(P/N 803210)

HYPERTHERM and POWERMAX are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries

Revision 0 September, 1998

HYPERTHERM, Inc.

P.O. Box 5010

Hanover, New Hampshire 03755-5010

Tel.: (603) 643-3441

Fax: (603) 643-5352

http://www.hypertherm.com

email:[email protected]

Hypertherm Offices Worldwide

Hypertherm, Inc.

Etna Road, P.O. Box 5010

Hanover, NH 03755 USA

Tel.: (603) 643-3441 (Main Office)

Fax: (603) 643-5352 (All Departments)

Tel.: (800) 643-9878 (Technical Service)

Tel.: (800) 737-2978 (Customer Service)

Hypertherm Plasmatechnik GmbH

Technologiepark Hanau

Rodenbacher Chaussee 6

D–63457 Hanau-Wolfgang, Germany

Tel.: 49 6181 58 2100

Fax: 49 6181 58 2134

European Technical Support Organization (ETSO)

Technologiepark Hanau

Rodenbacher Chaussee 6

D–63457 Hanau-Wolfgang, Germany

Tel.: 49 6181 58 2100

Fax: 49 6181 58 2134

Hypertherm Singapore Pte Ltd

No. 19 Kaki Bukit Road 2

K.B. Warehouse Complex

Singapore 417847, Republic of Singapore

Tel.: 65 841 2489

Fax: 65 841 2490

Hypertherm U.K.

9 Berkeley Court • Manor Park

Runcorn, Cheshire, England WA7 1TQ

Tel.: 44 1928 579 074

Fax: 44 1928 579 604

Hypertherm France

10, Allée de I’lsara

F-95000 Cergy-Pontoise, France

Tel.: 33 1 34 24 03 05

Fax: 33 1 34 25 09 64

Hypertherm Italy

Via Stilicone 18

20154 Milan, Italy

Tel.: 39 2 34 53 22 11

Fax: 39 2 34 53 20 18

1-1

230V CE Installation Manual

SPECIFICATIONS

Section 1 SPECIFICATIONS

In this section:

Introduction ........................................................................................1-2

Specifications ..................................................................................... 1-2

230 Volt CE Powermax900 Power Supply ....................................1-2

1-2 230V CE Installation Manual

SPECIFICATIONS

INTRODUCTION

The instructions in this manual will enable a qualified electronics technician to convert the

400 volt CE Powermax900 into a 230 volt CE power supply. The kit (128313) contains a transformer

and case, wheels, castors, and 2 line cords - one to hook up to a line disconnect box or 3-phase plug,

and a shorter cord to connect from the transformer case to the link box at the rear of the Powermax -

See Figure 2-1. See also Section 3 for a list of parts for the 230 volt CE conversion kit.

When installation is complete, refer to the Operator Manual for setup, operating instructions and

maintenance of the Powermax system.

SPECIFICATIONS

230 Volt CE Powermax900 Power Supply

Rated Open Circuit Voltage (OCV) (U0) ..............300VDC

Rated Output Current (I2) ....................................20-50 amps

Rated Output Voltage (U2) ..................................120VDC

Duty Cycle (X) @ 40°C .......................................50% (I2=55A, U2=120V) See data tag on power

supply for more information on duty cycle

Ambient temperature/duty cycle..........................Power supplies will operate between +14°

and 104°F (-10°and +40°C). Power

supplies operated in an ambient

temperature above 86°F (30°C) may show

some decrease in duty cycle.

Apparent Input Power (S1) ..................................11.4kVA (U1I1)

Input Voltage (U1)/Input Current (I1)

@ 6.6 kw Output .................................................230V/30A - 3φ, 50/60 Hz

Dimensions and Weight:

Depth...................................................................23.1" (590 mm)

Width ...................................................................15.25" (390 mm)

Height..................................................................27.7" (700 mm)

Weight .................................................................128 pounds (58 kg)

Gas Type.............................................................Air or Nitrogen

Gas Quality, Air ...................................................Clean, dry, oil-free

Gas Quality, Nitrogen..........................................99.995% pure

Gas Inlet Pressure ..............................................90 psi (6.2 bar)

Gas Flow .............................................................360 scfh/6 scfm at 90 psi (170 l/min

at 6.2 bar) supplied to power supply

pressure regulator

Power Supply pressure regulator setting ............70 psi (4.8 bar) flowing

230V CE INSTALLATION

230V CE Installation Manual 2-1

Section 2 230V INSTALLATION

In this section:

Installation ........................................................................................... 2-2

Installation of Wheels and Casters to Transformer Case.................... 2-4

Wheel Installation ........................................................................... 2-4

Caster Installation........................................................................... 2-4

Attaching Power Supply Bracket to Powermax900 CE Chassis. ........ 2-6

Attaching 230V Transformer Case Assembly to Powermax900

CE Chassis ......................................................................................... 2-9

Hooking up the Three-Phase Transformer Secondary Power Cord

from 230V Transformer Case Assembly to

Powermax900 CE Power Unit........................................................... 2-10

Choosing Plug, Power Cord and Line Disconnect Box Fuse ............ 2-11

Power Cord Plug .......................................................................... 2-11

Power Cord - 230V ....................................................................... 2-11

Line Voltage Disconnect Box and Fuse........................................ 2-12

230V CE INSTALLATION

2-2 230V CE Installation Manual

WARNING

INSTALLATION MUST BE PERFORMED ONLY BY HYPERTHERM DISTRIBUTORS OR

QUALIFIED ELECTRONICS TECHNICIANS!!

SHOCK HAZARD: Always turn off power, unplug cord from wall and wait 5 minutes before

removing any cover of the power supply! If power unit is directly connected to a line

disconnect box, place line disconnect switch to OFF position. Lock out and tag out switch

before proceeding!

INSTALLATION

The installation of the 230V kit to the 400V CE Powermax900 involves 5 basic steps:

1. Installation of wheels and casters to the transformer case.

2. Attaching the power supply bracket to the Powermax900 chassis.

3. Attaching the 230V case assembly to the Powermax900 bracket and chassis.

4. Hooking up the three-phase transformer secondary power cord from the 230V

transformer case assembly to the Powermax900.

5. Choosing the plug, power cord and line disconnect box fuse.

See Section 3 for a parts list of the 128313 Powermax900 230V conversion kit.

230V CE INSTALLATION

230V CE Installation Manual 2-3

Figure 2-1 Powermax900 230V CE Power Supply Assembled

230V CE INSTALLATION

2-4 230V CE Installation Manual

INSTALLATION OF WHEELS AND CASTERS TO TRANSFORMER

CASE

Wheel Installation

1. Carefully turn transformer case assembly upside down.

2. Snap an 027249 retaining ring on one end of the 004672 wheel axle.

3. Slide one 027057 wheel on the axle.

4. Slide 008973 shoulder washer over the end of the axle with the larger diameter end of

the washer facing the mounted wheel.

5. Slide the axle through both holes in the rear of the transformer case assembly.

6. Slide the second 008973 shoulder washer over the end of the axle with the smaller

diameter end of the washer facing the transformer case.

7. Slide the second 027057 wheel onto the axle.

8. Snap the second 027249 retaining ring on the end of the axle to secure the second

wheel.

Caster Installation

1. Attach the 027299 casters to the case with the 075470 10-32 screws and 075174 star

washers as shown in Figure 2-2.

2. Turn transformer case back over on to wheels - Figure 2-3.

Wheel and caster installation complete.

230V CE INSTALLATION

230V CE Installation Manual 2-5

Figure 2-3 Wheels and Casters Installed on 230V Transformer Case

Figure 2-2 Wheel and Caster Installation

027249

Retaining

ring

008973

Shoulder

washer

027299

Caster

075470

10-32 screws (8)

004672

Axle

075174

10-32 star washers (8)

027057

Wheel 027057

Wheel

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