Huawei UPS5000-E Series Manuel utilisateur

Issue: 03

Part Number: 31507666

Date: 2019-06-28

UPS5000-E-(20 kVA-80 kVA)

Quick Guide (Integrated UPS, 208 V)

1Overview

UPS5000-E-60K-LASBS

(1) AC transfer switch

(ATS)

(2) Lighting circuit breaker

(3) ATS handle

installation slot

(4) Air conditioner circuit

breaker

(5) IT load 2 circuit

breaker

(6) IT load 1 circuit breaker

(7)

UPS input circuit

breaker

(8)

UPS maintenance

bypass switch

(9)

(10

) Bypass module

(11) Power modules

(12)

Power input indicator

(13)

MDU

(14) Power distribution

monitoring board

(15) UPS output

circuit breaker

UPS Model Number of

Modules

Number of

Redundant

Modules

Input

Switch

Type Weight Dimensions (H x

W x D)

UPS5000-E-60K-LASBS 4 1 ATS 480 kg 2000 mm x 600

mm x 1100 mm

UPS5000-E-80K-LABBS 4 0 MCCB

(1) Power input

indicator0

(2) Input circuit

breaker

(3) Lighting circuit

breaker

(4) Air conditioner

circuit breaker

(5) IT load 2 circuit

breaker

(6) IT load 1 circuit

breaker

(7)

UPS input circuit

breaker

(8) UPS maintenance

bypass switch

(9)

Control Module

(CM)

(10)

Bypass module

(11) Power modules

(12)

Monitor display

unit (MDU)

(13) Power distribution

monitoring board

(14)

UPS output

circuit breaker

UPS5000-E-80K-LABBS

1. Before installation, read the UPS5000-E-(20 kVA-80 kVA) User Manual (Integrated UPS, 208

V) to get familiar with UPS information and safety precautions.

2. Use insulated tools during installation and operation.

3. Only engineers certified by the manufacturer or its agents are allowed to perform UPS

installation and maintenance. Otherwise, personal injury or equipment damage may occur, and

the resulting UPS faults are beyond the warranty scope.

2Installing the UPS

1. Determine the position for installing the

cabinet. Mark mounting holes based on the

drawings.

2. Use a hammer drill to drill four holes for

installing expansion bolts and then install four

expansion bolts in the holes. Remove the bolt,

spring washer, and flat washer.

Secured Installation

4. If the castors of the UPS need to be lifted from

the ground, perform steps Step 1 to Step 2 in

"Non-Secured Installation".

3. Slide the cabinet on its castors to the installation

position.

5. Open the front and rear doors.

6. Insert four M12x115 expansion bolts into the

expansion bolt holes in the floor, and tighten

the expansion bolts.

Unit: mm

2. Check whether the bottom of the cabinet is

horizontal by using a level. If the cabinet is not

leveled, adjust the leveling feet.

Non-Secured Installation

1. Lower the four leveling feet at the bottom of the

cabinet by using a wrench until all the four

castors at the bottom hang in the air, the leveling

feet bear the whole cabinet weight, and the

integrated UPS height is 2000 mm.

1. Wrench an anchor bolt clockwise to elevate a cabinet, or wrench an anchor bolt anticlockwise

to lower it. The cabinet feet can be adjusted within a range of 0–8 mm.

2. To prevent cabinet tilting and damage, adjust all the feet at the four corners instead of one foot.

3. Use a measuring tape for measurement when leveling the cabinet to ensure that the height

between the cabinet top and the ground is 2000 + 3 mm.

4. Do not remove anchor bolts. Otherwise, you need to rework them for use.

Installing the UPS on an ESD Floor

Secure the support to the concrete floor using fasteners and ensure the upper surfaces of the

support are at the same level.

Installing a Support

1. Lift the UPS onto the support and align the mounting holes on the UPS with those on the support.

2. Level the UPS by adjusting the anchor bolts, as shown by (1) in the Figure.

Securing the Cabinet

1. Wrench an anchor bolt clockwise to elevate a cabinet, or wrench an anchor bolt anticlockwise to

lower it. The cabinet feet can be adjusted within a range of 0–8 mm.

2. To prevent cabinet tilting, adjust all the feet at the four corners instead of one foot.

3. Check that the vertical distance between the top of the cabinet and the ESD floor is 2000 + 3 mm.

4. Do not remove anchor bolts. Otherwise, you need to rework them for use.

(1) Anchor bolt

(2)

Fixing bolt

(3) Level

3. Insert four M12 bolt assemblies

equipped with spring washers,

flat washers, and insulation

coverings into the mounting

holes for the support and UPS.

Tighten the bolts, as shown by

(2) in the Figure.

•The figures are for reference

only. The actual product

appearance prevails.

•Find the bolts used in this

step in the fitting bag

delivered with the cabinet.

NOTE

3(Optional) Installing the Tail Frame

1. Use eight M5 tapping screws to secure the tail

frame accessories to the tail frame. as shown

in the following figure.

2. Use four M5 tapping screws to secure one

upper sealing plate to the tail frame, as shown

in the following figure.

3. Open the cabinet rear door, and remove the

rear door, hinges and the connecting kits, and

ground cable, as shown in the following figure.

4. Move the tail frame to the UPS rear door,

and adjust the anchor bolts of the tail frame

so that the fail frame top is flush with the

cabinet top, and secure it to the UPS using

eight M5 tapping screws, as shown in the

following figure.

There are two upper sealing

plates, and the one used in

this step has a gap.

The tail frame

side with anchor

bolts should face

the cabinet

bottom.

5. Install the cabinet rear door and accessories at the corresponding positions on the tail frame.

After installing the cabinet rear door, adjust tail frame anchor bolts and ensure that anchor bolts

touch the floor. Verify that ground cables are properly connected to the cabinet and cabinet rear

door.

When connecting the mains input power cable, strip the outer layer of the 5-wire cable, wrap

each wire in the stripped section using corrugated pipes which are available in the fittings

bag, and secure the corrugated pipes using insulation tape to prevent sliding.

4(Optional) Combining Cabinets

1. Open the front and rear doors. Wrench the anchor

bolts using an adjustable wrench to adjust the

cabinet height, as shown in the figure. Use a level

to level the cabinet.

5Connecting Cables

2. Remove the cabinet connecting kits from the

rack, as shown in the figure.

3. Secure the connecting kits in the connection

positions on the front door using screws, as

shown in the figure.

The figures are for reference only. The

actual product appearance prevails.

NOTE

4. Use the same method to secure the connecting kits in the connection positions on the rear door.

5Connecting Cables

5. Repeat the procedure to combine other cabinets.

1. Remove the screw from the supporting kit of the connecting kit to secure the connecting kit.

2. A UPS cabinet in the middle position has four connecting points on each of the front and rear

doors. An end UPS cabinet has two connecting points on each of the front and rear doors.

NOTE

When combining cabinets, ensure that: all

cabinet surfaces are at the same level.

NOTE

1. Remove the five rodent-proof meshes and

cable hole protection panels from the top of

the cabinet, as shown in the following figure.

1. The basic rule for routing cables is: from inside out and from bottom up.

2. You can drill holes in the removed rodent-proof mesh as required before reinstalling them on

the cabinet.

3. Connect ground cables to the UPS.

1. Before connecting cables, check that all UPS input switches are OFF.

2. Prepare terminals onsite. The length of the copper wire should be the same as that of the part

of the terminal that covers the conductor.

M12x45 (2 PCS)

46 N•m

2. Open the rear door, and remove the

insulation panels at the rear of the

cabinet.

Grounding for the UPS

with the ATS Input Grounding for the UPS

with the MCCB Input

5. Connect AC input power cables.

ATS Input

a. Connect two AC input power cables to input

terminals 1L1, 1L2, 1L3, 1N and 2L1, 2L2,

2L3, 2N on the UPS cabinet.

60 kVA cabinet:

(1)

Positioning hole

MCCB Input

Connect AC input power cables to input

terminals L1, L2, L3, and N on the UPS

cabinet.

M12x45 (4 PCS)

46 N•m

80 kVA cabinet:

Connect AC output power cables in this sequence: customer output power cables, N wires, and

then PE cables.

M12x45 (8 PCS)

46N·m

Grounding for the safety ground of the UPS

with the ATS input is the same as that of the

UPS with the MCCB input. Grounding for the

safety ground of the UPS with the ATS input

is used as an example. Connect the ground

cable to the floor ground bar or grounding

busbar.

b. Take out PC boards from the fitting bag and

install it based on the position of the

positioning hole.

6. Connect AC output power cables.

(1) IT and air conditioner

output power cables (2) Lighting output

power cables

a. Connect output power cables to the

customer terminal bars in the UPS cabinet. b. Connect N cables and PE cables to the N bar

and PE bar on the left and right sides.

7. Connect battery cables to positive and negative battery terminals and neutral wires on the UPS

cabinet.

After cable connections, reinstall the

insulation isolation boards removed from the

rear of the cabinet.

•QF-L1 to QF-L3 are lighting terminals. 3QF1 to 3QF8 are air conditioner terminals. 1QF01 to

1QF13 and 2QF01 to 2QF13 are IT terminals.

•The number of cables in the figure is only for reference. The actual number of cables depends

on the output load.

M10x30 (6 PCS)

26 N•m

8. Route signal cables. Connect one end of the cable to the FE on the integrated UPS, and

connect the other end to any POE port on the smart ETH gateway. Bind cables to the cabinet.

The following figure shows cable routing inside the integrated UPS.

Smart ETH gateway

POE port

6Verifying the Installation

No.

Item

Acceptance Criteria

Result

Cable layout

Cables are routed properly and

meet engineering requirements.

□

Passed

□

Failed

Cable connections

Input and output power cables and

battery cables are securely

connected and spring washers are

flattened, prevent falling off and

safety accidents. Ensure that there

is no disconnection or potential risk.

□

Passed

□

Failed

Cable labels

Both ends of each cable are labeled.

Labels are easy to understand.

□

Passed

□

Failed

Distances between cable ties

Distances (recommended: 30 cm)

between cable ties are the same,

and no burr exists.

□

Passed

□

Failed

Ground cable connections

The ground cable is securely

connected to the equipment room

ground bar. Measure the resistance

between the UPS ground cable and

the equipment room ground bar,

which must be less than 1 ohm.

□

Passed

□

Failed

After signal cable connection is complete,

reinstall the removed cable hole protection

panels on the top of the cabinet.

NOTE

After connecting cables and checking cable connections, use sealing putty to fill in the gap

between the cables and the cabinet.

No.

Item

Acceptance Criteria

Result

Cable connections

Cables are properly connected according to

wiring diagrams.

□

Passed

□

Failed

Copper

busbar short circuit

Check that copper

busbars are open-

circuited using a

multimeteror an insulation

resistance tester.

□

Passed

□

Failed

Live wire and neutral wire

connections

Input and output live wires and neutral wires

are correctly connected. Mains input

terminals 1L1, 1L2, 1L3, and N, bypass

input terminals 2L1, 2L2, 2L3, and N, and

output terminals U, V, W, and N are properly

connected.

□

Passed

□

Failed

Input and output live wire phase

sequences

Mains and bypass input and output live

wires are connected in a correct sequence;

in a parallel system, mains and bypass input

and output live wires are connected in the

same sequence for each UPS.

□

Passed

□

Failed

Battery cable connections

Check that the voltages on the positive and

negative battery terminals and battery N are

correct using a

multimeter.

□

Passed

□

Failed

Serial port connections (security

protection mechanism

supported)

Signal cables are connected properly and

securely.

□

Passed

□

Failed

Operating environment

Clean the conductive dust and other

sundries inside and outside the cabinet.

□

Passed

□

Failed

Surge protection switch state

The surge protection switch is turned on.

□

Passed

□

Failed

7ATS Commissioning Before System Power-On

•Only trained and qualified electrical engineers are allowed to perform power-on and

commissioning.

•Before power-on and commissioning, verify the installation according to this document and

local safety regulations.

•Before power-on and commissioning, remove metal articles such as watches and bracelets.

During operations, use insulated tools, and do not touch two electric bodies with different

currents.

•During power-on and commissioning, check that the status of the related unit or component

meets requirements before turning on any switch. When you are performing operations, attach

the label "Do not turn on any switch. Operations in progress." to the power distribution device to

prevent others from performing operations.

•During power-on and commissioning, shut down the device immediately if any fault is detected.

Rectify the fault before proceeding with the commissioning.

Check Before Commissioning

7.1

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