HSM SP 5088 Manuel utilisateur
2.991.999.120_en
SP 5088
OPERATING MANUAL
CHANNEL BALING PRESS
SP 5088
Keep this instruction for future use!
2 2.991.999.120_en 07/2013
SP 5088
HSM GmbH + Co.KG,
Austraße 1-9,
88699 Frickingen / Germany
Tel. + 49 75 54 2100-0
Fax + 49 75 54 2100-160
www.hsm.eu
07/2013 2.991.999.120_en 3
SP 5088
Contents
Nameplate 6
Foreword 7
1 Safety 8
1.1 Notes on safety....................................................................................................8
1.1.1 "Work safety" symbol..........................................................................................................8
1.1.2 "Notice" symbol...................................................................................................................8
1.2 Classification of hazards......................................................................................8
1.2.1 Danger................................................................................................................................8
1.2.2 Warning...............................................................................................................................8
1.2.3 Caution................................................................................................................................8
1.3 Notes on work safety...........................................................................................9
1.4 Proper use......................................................................................................... 11
1.5 Inspecting the safety devices ............................................................................12
2 Technical data 16
2.1 KP 88.1 Combined press..................................................................................16
2.1.1 Press data.....................................................................................................................16
2.1.2 Motor data.....................................................................................................................16
2.1.3 Hydraulics .....................................................................................................................16
2.1.4 Pump.............................................................................................................................16
2.1.5 Cylinder.........................................................................................................................16
2.1.6 Oil tank..........................................................................................................................16
2.1.7 Noise emission..............................................................................................................16
2.2 Shredder FA 500.3.............................................................................................17
2.3 Power requirement and fuse rate (3 x 400 V / 50 Hz).......................................17
2.4 Operating conditions.........................................................................................17
2.5 Accessories.......................................................................................................17
2.6 SP 5088 explanatory diagram...........................................................................18
2.7 Machine dimensions..........................................................................................19
3 Preparations 20
3.1 General instructions...........................................................................................20
3.2 Siting the machine.............................................................................................20
3.3 Supply connections ...........................................................................................20
3.4 Settings..............................................................................................................20
3.5 Transporting the baling press............................................................................21
3.5.1 Transport to another application site.................................................................................21
3.6 Transporting the shredder.................................................................................22
3.7 Assembling the shredder...................................................................................23
3.8 Assembling the shredder press combination.....................................................24
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4 Commissioning 27
4.1 Baling press controls.........................................................................................27
4.1.1 Accessing the SERVICE menu.........................................................................................30
4.1.1.1Select setup mode (Bale finished / press channel / press ram)............................................31
4.1.1.2To display / clear the daily bale meter...................................................................................32
4.1.1.3Displaying / adjusting: Bale length or No. of strokes.............................................................32
4.1.1.4Displaying / adjusting the actual values................................................................................33
4.1.1.5Adjusting the user language..................................................................................................33
4.1.1.6To display the error memory..................................................................................................34
4.1.1.7System..................................................................................................................................34
4.2 Shredder control panel......................................................................................35
4.2.1 Display: Baling press not in automatic mode....................................................................35
4.2.2 Display: Status of the baling press....................................................................................35
4.3 Initial start-up.....................................................................................................36
4.4 Running in the baling press...............................................................................37
4.4.1 Setting the press channel adjustment cylinder.................................................................39
4.4.2 Relieve the press channel.................................................................................................40
4.5 Drawing in the strapping tape............................................................................41
4.6 Automatic compression with light barrier...........................................................42
4.7 Strapping procedure..........................................................................................42
4.8 "Sacking" procedure..........................................................................................44
4.9 Malfunctions of the baling press........................................................................45
4.9.1 Error numbers...................................................................................................................45
4.10 Malfunctions of the shredder.............................................................................46
4.10.1Overload due to paper jam ..............................................................................................46
4.10.2Electric motor overheats...................................................................................................46
4.10.3Emergency stop activated.................................................................................................46
4.10.4Oil reservoir empty............................................................................................................47
4.11 Stopping the machine........................................................................................47
4.12 Outdoor use.......................................................................................................47
5 Inspection and maintenance work 48
5.1 Notes on maintenance.......................................................................................48
5.2 Maintenance of the baling press........................................................................49
5.2.1 Changing the hydraulic fluid / venting filter.......................................................................49
5.2.2 Oiling and greasing moving parts .....................................................................................50
5.2.3 Empty the dust tray...........................................................................................................51
5.3 Maintenance of the FA500.3 shredder .............................................................52
5.3.1 Lubricating the drive chains and synchronized wheels (2 x per year)..............................52
5.3.2 Retighten the feed belt......................................................................................................53
5.3.3 Check the directional stability of the feed belt ..................................................................53
5.3.4 Check the feed belt for wear.............................................................................................53
5.3.5 Emptying the collecting tray..............................................................................................54
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SP 5088
6 Storage 55
7 Disposal instructions 55
7.1 Disposal verification form ..................................................................................56
8 Using and ordering spare parts 57
8.1 Customer service address.................................................................................57
9 Electrical circuit diagrams 58
10 KP 88.1 hydraulic diagram 59
11 EC declaration of conformity 60
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SP 5088
The machine number is specified on the nameplate of the baling press, shown
above. Guarantee claims and inquiries cannot be processed if you do not quote the
machine number.
Please therefore enter this number into the grey field of the nameplate immediately
after receipt of the baling press.
Nameplate
HSMGmbH+Co.KG
Austrasse1-9
D-88699Frickingen
Germany
MODELL
MASCH.-NR.:
SERIEN - NR.:
PRESSKRAFT: kN
zHV:GNUNNAPS
BAUJAHR:
LEISTUNG: kW
NENNSTROM: A
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SP 5088
Foreword
This Operating Manual informs you in detail about the start-up and maintenance of your
new baling press. It also contains notes on safety which must be observed.
To a great extent, the performance of your baling press depends on its proper applica-
tion and thorough maintenance. You should carefully read this Operating Manual and
the notes on safety and always keep them safe at hand. You can thus prevent accidents,
maintain your guarantee claims against the manufacturer and always have an operative
baling press.
HSM GmbH + Co. KG permanently aspire to improve their products. They reserve the
right to perform any changes and modifications which are deemed necessary. However,
this does not imply the obligation for a subsequent modification of already delivered ma-
chines.
Technical modifications as compared to the representations and statements in this Oper-
ating Manual which become necessary to improve the baling press are reserved.
This Operating Manual is intended for staff installing, operating and servicing the baling
press. It includes technical specifications and drawings which must not be copied, distrib-
uted or used for competitive purposes or given to third parties completely or in part.
Please contact your local dealer if you still have questions after having read this Operat-
ing Manual.
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1 Safety
1.1 Notes on safety
1.1.1 "Work safety" symbol
This symbol marks all work safety notes in this Operating Manual which
endanger the health or life of people. Please pay attention to this symbol and
exercise particular care in such cases. Please also forward all work safety
notes to other users.
Apart from the instructions in this manual, you must also follow generally ap-
plicable safety and accident prevention regulations.
1.1.2 "Notice" symbol
This symbol marks information in this manual which requires particular at-
tention so that guidelines, regulations, instructions and correct working
procedures are followed and damage to or ruin of the machine and/or other
equipment prevented.
1.2 Classification of hazards
1.2.1 Danger
identifies an immediate danger. If not avoided, it will result in death or severe
injuries (crippling).
1.2.2 Warning
identifies a possibly dangerous situation. If not avoided, it could result in
death or severe injuries.
1.2.3 Caution
identifies a possibly dangerous situation. If not avoided, it could result in light
or minor injuries. Is also used for warnings concerning damage to material.
07/2013 2.991.999.120_en 9
SP 5088
1.3 Notes on work safety
Please pay particular attention to the following notes on work safety:
– The SP 5088 shredder press combination has been safety-tested by an accredited test-
ing station.
Nevertheless, incorrect operation and misuse can result in:
• the health or life of the operator
• the machine and other valuable equipment
• the efficient operation of the shredder
– The SP 5088 shredder press combination has been built with the most up-to-date tech-
nology. However, the machine can be dangerous if improperly used, even by trainedstaff,
or if used for purposes other than those for which it was designed.
– The operation of the shredder press combination is always subject to local safety and ac-
cident prevention regulations.
– The employer must observe and comply with the “minimum safety and health require-
mentsfor the use of work equipment by workers at work”. Machinery Directive 2009/104/
EC
– The shredder press combination may not be operated by anyone under 16 years of age.
– All those charged with installation, assembly, disassembly, start-up, operation, inspection,
maintenance or repair of the baling press must have first read and fully understood the
entire operating manual, paying particular attention to the “Safety” section.
– The shredder press combination may only be operated, serviced and repaired by author-
ised, trained staff. These staff must have been given special instructions on any dangers
which may possibly arise.
– Areas of personal responsibility for installation, assembly, re-assembly, set-up, operation
and maintenance must be clearly defined and strictly adhered to, in order to avoid confu-
sion which might compromise safety.
– When carrying out installation, disassembly, re-assembly, maintenance, operation, adjust-
ment and maintenance work always observe the shut-down procedures described in the
operating manual. Never perform this kind of work on the machine unless it is fully shut
down.
– Before performing such tasks make sure the drives and additional mechanisms of the
baling press cannot be switched on unintentionally. Turn the main switch to the “0” posi-
tion and secure it. Pull out the power plug.
– Before starting the machine after repairs, make sure all protective devices are in place.
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– Do not carry out any tasks which may endanger your safety while operating the machine.
– Any changes which take place and could impair safety should be reported immediately.
Put the machine out of operation until the damage is rectified.
– Always make sure the machine is in perfect condition before you switch it on.
– Make sure the area around the machine is clean and safe.
– Unauthorised modifications and changes to the machine are strictly prohibited. Protec-
tive devices may not be removed or otherwise rendered inoperative.
– No work on the machine which is not part of its normal operation may be performed while
the machine is still running.
– Never open doors and flaps before the machine has been shut down. Note the instruc-
tion plate.
– Test the protective measures installed after any electrical or repair work.
– No platforms or other raised surfaces may be placed near the shredder press combina-
tion if they encroach on the specified safety clearances.
– Connecting cables must be laid in such a way that they cannot be tripped over.
– Only persons with the appropriate skills and experience in hydraulics may carry out work
on the hydraulic equipment.
– All lines, pipes and bolted joints must be regularly inspected for looseness, leaks and vis-
ible damage. Any damage must be repaired immediately. Escaping oil can cause fire and
injury
– Any parts of the system and hydraulic pressure lines that need to be opened must be de-
pressurised according to the assembly instructions before commencing repair work.
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