Hotblast HB1440E Manuel utilisateur

Wood Only Central Furnace

Owner’s Installation and Operation Manual

Model HB1440E

Installation is to be preformed by a

qualiedinstaller.

SAVE THESE INSTRUCTIONS

United States Stove Company

227IndustrialParkRd.

South Pittsburg, TN 37380 852854-3901F

U.S. ENVIRONMENTAL PROTECTION AGENCY

Certied to comply with the 2016 particulate

emissionstandards.Notapprovedforsaleafter

May 15, 2020

ThisunitiscertiedUL-391(R2014)

ReportNo.0215WH055S

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CAUTION:

• Powersourcenotcontrolledbyfurnacemaindisconnect.

• Respectalllocalandnationalcodeswheninstallingthisunit.

• Thisunitisnottobeconnectedtoachimneyueservinganotherappliance.

• Thisunitisdesignedtoburnsolidhardwoodonly.

49”

24-1/16”

34”

2”

40”

34”

-3-

Combustible: Wood

Flue Pipe Diameter: 6”(153cm)

FluePipeType:(Standard,

SingleWall,orDoubleWall): BlackorBluedSteel2100°F(650°C)Class“A”

Minimum Chimney Height: 12’

MaximumLogLength: 27”

Electrical 120V,60Hz,2.6Aperblower(5.2Aonstartupforbothblowers)

Dimensions

Combustion Chamber:

WidthxDepth: 17.4”X28.3”

Volume:

CubicFeet: 5.2cubicfeet

DoorOpening:WidthxHeight: 11.6”X11.5”

Weight(lbs): 509lbs

Speciﬁcations

CONGRATULATIONS!

You’vepurchasedaheaterfromNorthAmerica’soldestmanufacturerofwoodburningproducts.

Byheatingwithwoodyou’rehelpingtoCONSERVEENERGY!

WoodisouronlyRenewableEnergyResource.Pleasedoyourparttopreserveourwoodsupply.Plantatleast

onetreeeachyear.Futuregenerationswillthankyou.

ThismanualdescribestheinstallationandoperationoftheHotblast,HB1440E

wood heater. This heater meets the 2016 U.S. Environmental Protection

Agency’s emission limits for wood heaters sold after May 15, 2016. Under

specicEPAtestconditionsthisheaterhasbeenshowntodeliverheatata

rateof18,850–56,000BTU/hr.Thisheaterachievedaparticulateemissions

rateof0.39lb/mmBtuwhentestedtomethodCSAB415.1-10(*andanoverall

efciency of 62.6 %). The maximum overall heat output of this heater was

testedtobe89,000Btu/hr.

Thiswoodheaterhasamanufacturer-setminimumlowburnratethatmustnotbealtered.Itisagainstfederal

regulationstoalterthissettingorotherwiseoperatethiswoodheaterina mannerinconsistentwithoperating

instructionsinthismanual.

Theoperationofthiswoodheaterinamannerinconsistentwiththeowner’smanualwillvoidyouwarrantyand

isalsoagainstfederalregulations.

Thisheaterisdesignedtoburnnaturalwoodonly.Higherefcienciesandloweremissionsgenerallyresultwhen

burningairdriedseasonedhardwoods,ascomparedtosoftwoodsortogreenorfreshlycuthardwoods.

Thiswoodheaterneedsperiodicinspectionandrepairforproperoperation.Itisagainstfederalregulationsto

operatethiswoodheaterinamannerinconsistentwithoperatinginstructionsinthismanual.

0215WH055E

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Safety

• WARNING:Donotoperatewithfuelloadingorashremovaldoorsopen.

• Donotconnectthisunittoachimneyueservinganotherappliance.

• WARNINGDANGER:Riskofreorexplosion.Donotburngarbage,gasoline,naphtha,motoroil,orother

inappropriatematerials.Donotusechemicalsoruidstostartthere.

• WARNING:Riskofre.Donotoperatewithuedraftexceeding.060”watercolumn/14.93Pascals.Donot

operatewithfuelloadingandashremovaldoorsopen.Donotstorefuelorothercombustiblematerials

withinmarkedinstallationclearances.Inspectandcleanuesandchimneyregularly.

• CAUTION:Hotsurfaces.Keepchildrenaway.Donottouchduringoperation.

• Theheatexchanger,uepipe,andchimneymustbecleanedregularlytoremoveaccumulatedcreosote

andash.Ensurethattheheatexchanger,uepipe,andchimneyarecleanedattheendoftheheating

seasontominimizecorrosionduringthesummermonths.Theappliance,uepipe,andchimneymustbe

keptingoodcondition.Theseinstructionsalsoapplytoadraftinducerifused.Topreventameorsmoke

spillage,theslidebafemustbepulledoutandthefuelloadingdoorleftcrackedfor10secondspriorto

openingdoorfully.Loadfuelcarefullyordamagemayresult.

• Hotwhileinoperation.Keepchildren,clothingandfurnitureaway.Contactmaycauseskinburns.

• Donotusechemicalsoruidstoignitethere.

• Donotleavethefurnaceunattendedwhenthedoorisslightlyopened.

• Donotburngarbage,ammableuidsuchasgasoline,naphthaormotoroil.

• Alwaysclosethedooraftertheignition.

• Consultyourmunicipalbuildingdepartmentorreofcialsaboutpermits,restrictionsandinstallations

requirementsinyourarea.

• INSPECTFLUEPIPES,FLUEPIPEJOINTS,ANDFLUEPIPESEALSREGULARLYTOENSURETHATSMOKEANDFLUE

GASESARENOTDRAWNINTO,ANDCIRCULATEDBY,THEAIR-CIRCULATIONSYSTEM.

• CAUTION:CLEANOUTOFTHEHEATEXCHANGER,FLUEPIPECHIMNEY,ANDDRAFTINDUCER,IFUSED,IS

ESPECIALLYIMPORTANTATTHEENDOFTHEHEATINGSEASONTOMINIMIZECORROSIONDURINGTHESUMMER

MONTHS,CAUSEDBYACCUMULATEDASH.

-5-

Unpacking And Preassemble

UNPACKING

1. Removeallpackagingfromthefurnace.

2. Removethesuppliedpartsfromthefurnace.

BRICK ALIGNMENT

Inspect for any damage. Ensure that the bricks and ash plug are positioned correctly and not broken (see

illustrationforproperbrickarrangement).

TOOLS AND MATERIALS NEEDED FOR INSTALLATION

Thefollowingisalistoftoolsandmaterialsneededtoinstallyourfurnace.

• 7/16”socketwrench.

• 5/16”socket(Bestifusingapowerdrillandasocketbit).

• Pairofpliersorchannel-locks.

• Powerdrillwithan1/8”drillbittoinstallsheetmetalscrewsintoconnectorpipe..

• Sheetmetalscrews.

• Non-combustibleoorprotectorasspeciedinthismanual.

• Allchimneyandchimneyconnectorcomponentsrequiredforyourparticularventinginstallation..

• Electricalwiringtoolsandsupplies.

• Ductworkforsupplyandreturnair.

ProperFireBrickAlignment

-6-

Furnace Installation

Dimension Inch mm

ABackwalltoFurnace 28 712

BSidewalltoFurnace 16 407

CSidewalltoFlue 25 635

DBackwalltoFlue 18 458

ESupplyDuct(rst6feet) 6 153

FSupplyDuct(afterrst6feet) 126

G MinimumDuctheight 8 204

H Top of Door to Ceiling 48 1220

JMinimum Ceiling Height 77 1956

INSTALLATION OPTIONS

Theinstallation of this furnaceincludes supplying electrical power,return (fresh air) ductwork,and supply air

ductwork.Thisfurnacemaybeinstalledintwodifferentcongurations.

1. Standalonewoodfurnace

2. Add-onwoodfurnace

 See kit installation section in this manual to ensure proper assembly, installation and operation of your new

furnace.

Ifinstallinginanareawithafanitshouldnotbeallowedtocreatenegativepressureintheroomwherethe

furnaceisinstalled.

LOCATING YOUR FURNACE (INSURE THAT THE REQUIRED MAINTENANCE CLEARANCES ARE MAINTAINED)

Yourfurnacemustbeinstalledasshowninthismanualandincompliancewithalllocalandnationalcodes.

It is of the utmost importance that the clearances to combustible materials be strictly adhered to during

installationofthefurnace.Refertothetableanddiagramsbelowforminimumrequiredclearances.

Back wall

Side wall

Ceiling

Floor Protector

Back wall

Side wall

Ceiling

Floor Protector

CLEARANCETOCOMBUSTIBLESCLEARANCETOCOMBUSTIBLES

-7-

MAINTENANCE CLEARANCES

Yourfurnacehasrecommendedminimummaintenanceclearancerequirements.Theseclearancesinsurethat

thereisadequateroomtopreformmaintenanceandserviceyourfurnace.DONOTstorefuelwithinthespecied

clearances.Seethetableanddiagrambelowtodeterminetheclearancesforyourfurnace.

Dimension Inch mm

K MaintenanceClearance(Front) 24 610

L MaintenanceClearance(Left) 24 610

MMaintenanceClearance(Right) 24 610

NMaintenanceClearance(Rear) 36 915

Back wall

Side wall

Ceiling

Floor Protector

Back wall

Side wall

Ceiling

Floor Protector

MAINTENANCECLEARANCE

FLOORPROTECTORREQUIREMENTS

FLOOR PROTECTOR

Thefurnacemustbeplacedonsolidconcrete,solidmasonry,orwheninstalledonacombustibleoor,onaoor

protector.Theoorprotectorisrequiredtoprovideheat,liveember,andashprotectionandmustbeofanon-

combustible,continuoussolidsurfacetoprotectagainstinltrationofliveembersandash.Floorprotectionmust

haveandR-Valueofatleast2.8. Refertooorprotectormanufacturer’sinstructionsfor installationdirections.

Theoorprotectorornoncombustibleoormustextendunderthefurnaceandbeyondeachsideasshown

below.

Dimension Inch mm

O* Front 16 407

P Flue rear 2 51

Q** Left 8 204

R** Right 8 204

S Flue Side 2 51

-8-

Duct Work Installation

We strongly recommend that the hot air ductwork be installed by a home heating specialist. If doing the

installationyourself, before you decide which installation will best suityourneeds, consult a qualied heating

technicianandfollowhisrecommendationsastothesafestandmostefcientmethodofinstallation.

Thisfurnacecanbeinstalledinthreeways,asastandaloneunit,parallel,andinserieswithanexistingfurnace.

SUPPLY AIR (HOT AIR) PLENUM

Thewarm-airsupplyductshallbeconstructedofmetalinaccordancewithNFPA90B,2-1.1.Theplenumsinstalled

tothefurnaceshallbeconstructedofmetalinaccordancewithNFPA90B,2-1.3.

Wheninstallingthisfurnacethehotairplenumistohaveaminimumheightof24”(610mm)ifthetopoftherst

verticalsectionisnotushwiththetopofthersthorizontalsectionofductwork.Ifthetopoftheplenumisush

withthetopofthersthorizontalsectionofductworkthentheminiumheightis15”(381mm).

RETURN AIR (FRESH AIR)

Thereturn(fresh)airintakeonthefurnaceisontherearoftheunit.Theductworkmustbemechanicallyattached

totheunitorUFB908blowerboxwithsheetmetalscrewstoensureaproperoperation.

STAND ALONE INSTALLATION

Ifinstallingthisfurnaceasastandaloneunit,ensurealllocalcodesandallinstructionsinthismanualarefollowed,

includingclearancetocombustibles,oorprotectorspecicationsandsafetywarnings.

24-1/16”

6”

SupplyAir(HotAir)DuctWorkOutletSize

Supply Air Plenum Minimum

HeightOf24”

SupplyAirPlenumWith

MinimumHeightOf15”

-9-

CENTRAL INSTALLATION

Air Filter Replacement

-10-

ASSEMBLY OF FURNACE

Yourfurnacerequiresthefollowingitemstobeassembledorinstalled

bytheserviceperson:

BlowersandBlowerControls

ElectricalConnections

1. Remove all parts from the unit (blowers, thermodisc, and all

wiring)andinspectfordamage,includingtherebrickassome

breakagecouldoccurduringshipment.

2. Installthe thermodisc on rear of furnacecabinetwith the two

screwsprovided.Mounttheconduitassemblyfromthejunction

boxtothethermostatbracket.Crimpthetwofemaleterminals

toeachofthewireleads.Plugthewirestothethermodisc.NOTE:

Itdoesnotmatterwhichofthetwowiresplugstowhichterminal

onthethermodisc.

3. Remove blowers from cartons. Remove junction box cover.

Attachclipnutsasingureshown.Installblower(s)andgasket(s

with1/4"-20x3/4"boltsasshown.

4. Wire right side blower rst (See wiring diagram) and replace

coveronjunctionboxonblower.

5. Wireleftblowersameasaboveandreplacecover.

SMOKE CURTAIN

Using two 1/4-20 x 1-1/4”

Carriage bolts, two smoke

curtain clips, and two nuts,

attach the smoke curtain in

placeabovethefuelfeeddoor

asshown.Afterinstallation,the

smoke curtain should swing

freelybackintothefurnace.

Accessory Installation

THERMODISC

COVER

4” ELECTRICAL

JUNCTION BOX

BLOWERS

BLOWERS GASKET CLIP NUTS

(Not used in the upper center hole.)

DOOR LATCH INSTALLATION

Usethetwoincludedboltsandnutstosecurethehandletothestoveasshown.

Note:Adjustthehandleasneededtoinsureaproperseal.

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