Honeywell HON R100NG Series Mode d'emploi

HONR100NG

Gaspressureregulator

withHON P095NG pilot

Userandmaintenancemanual

Maintenanceparts

Contents

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  2

Contents

1Generalconsiderations 4

1.1Aboutthisusermanual 4

1.2Aboutthesafetynotices 5

2Description 7

2.1Intendeduse 7

2.2Devicemodels 8

2.3Labels/Markings 9

2.4Identifyingthedevice 10

2.5Layoutandoperation 12

2.6Technicalspecifications 17

3Safety 21

3.1Basicsafetyrules 21

3.2Requirementsconcerningtheworkforce,personalprotectivegear,workplaces 22

4Basicsforinstallingthedeviceinapipe 25

4.1Installationexamples 25

4.2Meterruncharacteristics 27

4.3Operatingandmeasuringlines 29

4.4Alternativeapplicationexample:Activemonitorregulator 30

5Transport,installationandstart‐up 32

5.1Transportingthegaspressureregulator 32

5.2Installingthegaspressureregulator 34

5.3Installingthedeviceconnections 35

5.4Checkingthesystemforleaks 36

5.5Startingupthegaspressureregulator 38

6Adjustingthesettingsofthedevice 40

6.1Settingthetargetpressure 40

7Malfunctions 42

7.1Malfunctions 42

8Maintenance 44

8.1Maintenanceschedule 44

8.2Preparingforthemaintenance 45

8.3Startingmaintenance 45

8.4Maintainingtheactuatorassembly 50

8.4.1MaintainingtheHONR100NGactuatorassembly 50

8.5Maintainingthepilot 62

8.5.1MaintainingtheHONP095NG‐HPpilot 62

8.5.2MaintainingtheHONP095NG‐MPpilot 65

8.5.3MaintainingtheP095pilot’sadjustablerestrictor 75

8.6Completingthemaintenance 76



Contents

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  3

9Decommissioning,storage,renewedstart‐up,disposal 78

9.1Disassemblingthedevice 78

9.2Storingthedevice 78

9.3Puttingthegaspressureregulatorbackintooperation 79

9.4Disposingofthedevice 80

10Appendix 81

10.1Additionalinformationregardingspareparts 81

10.2SparepartsforHONR100NG 82

10.3SparepartsforHONP095NGpilot 85

10.4Lubricantsandthreadlockers 89

Generalconsiderations

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  4

1 Generalconsiderations



Topic Page

Aboutthisusermanual 4

Aboutthesafetynotices 5



1.1 Aboutthisusermanual

ThisusermanualappliestoHON R100NGgaspressureregulatorsfeaturinganHON P095NG

pilot.

Thisusermanualprovidesallindividualswiththeinformationrequiredforthesafehandling

inconnectionwiththefollowingtasks:

 Transport

 Installation

 Start‐up

 Set‐up

 Maintenance

 Decommissioning,disassembly,renewedstart‐up,storageanddisposal



Thisusermanualisintendedforanyoneworkingwiththeproduct:

 Transportationpersonnel

 Installationpersonnel

 Set‐upandoperatingpersonnel

 Maintenanceandservicepersonnel



Honeywelloffersproductswithidenticalfunctionsinanumberofdifferentsizes.Forthis

reason,weareunabletoguaranteethatillustrationsinthisusermanualcoincidewiththe

dimensionsofyourproduct.Inthesecases,theillustrationsshouldbeviewedasaconcept

sketch.



Failingtoobservetheinformationprovidedinthisdocumentmayleadtoinjuries,including

deathandmaterialdamages.

Toensurethesafety,anypersonshandlingtheproductmusthavereadandunderstoodthe

followingpartsofthisdocumentbeforetheystartwithanyworkinvolvingit:

 thechapterentitledSafety

 thechaptersthatdescribetheworktobedone



Unlessexplicitlypermitted,thedisclosureaswellasduplicationofthisdocument,theexploi‐

tationandcommunicationofitscontentsareprohibited.Anybreachorinfringementwill

resultinliabilityfordamages.Allrightsreservedintheeventofpatent,utilitymodelor

registereddesignregistration.



Contents

Validityandpurpose

Targetgroup

Illustration

Safety

Generalconsiderations

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  5

©Copyright2018by

HoneywellProcessSolutions

HoneywellGasTechnologiesGmbH

Osterholzstraße45

34123Kassel

GERMANY



Tel:+495615007‐0

Phonenumberforservice:+495615007‐180

Fax:+495615007‐107

Faxnumberforservice:+495615007‐108

E‐mail:gas‐k[email protected]

Website:

www.honeywellprocess.com

www.hongastec.de

PrintedinGermany



Themanufacturerisnotliablefordamagesandmalfunctionsarisingfromnon‐observanceof

thisusermanualandtheotherapplicabledocuments.



ThewrittenapprovalfromHoneywellGasTechnologiesGmbH,Kassel,isrequiredforany

modificationsandadditionstotheproduct.Anyviolationwillvoidthelegalliabilityforcon‐

sequencesarisingthereof.



1.2 Aboutthesafetynotices

Theinformationcontainedinthesafetynoticesisintendedtopreventpersonalinjury.Safety

noticescontainthefollowinginformation:

 Natureandsourceofthedanger

 Possibleconsequencesassociatedwiththenon‐observanceofthenotice

 Proceduresforthepreventionofpersonalinjury



Thisdocumentcontainsthefollowingtypesofsafetynotices:

Typeofsafetynotice Description Sign

Basicsafetynotices Superordinatesafetynoticesnotrelatingtoa

specifictask:

 Theycontainasummarizeddescriptionof

hazards,risksandsafetyproceduresassoci‐

atedwiththehandlingofthedevice.

 Theirpurposeistoinformandeducatethe

useraboutanexistingdangerandabout

practicingbehavioralsafety.

 Theyaresuitableassafetyinstructionforall

employeeshandlingthedevice.

Recognizablebytheheading

ofthechapter

Instruction‐related

safetynotices

Safetynoticescontainingspecificinstructions

relatingtotheentiremanualoragroupof

manuals



Detailsaboutthemanu‐

facturer’sliability

Constructivechanges

Meaning

Typesofsafetynotices

Generalconsiderations

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  6

Typeofsafetynotice Description Sign

Step‐relatedsafety

notices

Safetynoticescontainingspecificinstructions

relatingonlytothestep

DANGER

WARNING

CAUTION

Additionalsafety

notice

Instructiontoobservecertainsafetynotices

withreferencetoalocationinthedocument

wheresafetynoticescontainingspecific

informationaboutdangers,risksandspecific

instructionsforsafetyprocedurescanbefound



Thesafetynoticescontainingspecificinstructionsareidentifiedwithasignalword.Thesignal

wordrepresentsacertaindangerlevel:

Dangerlevel Ifyoufailtofollowtheinstruction,then… Andtheconsequenceis…

DANGER anaccidentwillhappen seriousbodilyinjuryor

death.

WARNING anaccidentmayhappen possibleseriousbodily

injuryordeath.

CAUTION anaccidentmayorwillhappen. minorormoderatebodily

injury.



WarningsaboutpossiblematerialdamagesareidentifiedwiththewordAttentioninthis

document.



Dangerlevels

Warningsaboutmaterial

damages

Description

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  7

2 Description



Topic Page

Intendeduse 7

Devicemodels 7

Labels/Markings 8

Identifyingthedevice 10

Layoutandoperation 12

Technicalspecifications 17



2.1 Intendeduse

HON R100NGgaspressureregulatorsfeaturinganHON P095NGpilotcanbeusedtomain‐

taintheoutletpressureofagasconstantwithinaregulatinglineregardlessoftheinfluence

ofdisturbancevariablessuchasinletpressurechangesand/ordischargechanges.Inaddition,

thesegaspressureregulatorscanbeusedtoimplementanactive‐monitorregulatorconfigu‐

ration.Itcanbeusedintransferstationsofgastransportationnetworks,inpowerplantsand

industrialplants.HON R100NGgaspressureregulatorsfeaturinganHON P095NGpilotare

suitableforusewithnaturalgasordry,non‐aggressiveindustrialgases.

Note:Theutilizationlimitsofthedevicewithregardtothemedium,operatingpressureand

operatingtemperaturecanbegatheredfromthetypeplateattachedonthedeviceorthe

technicalspecifications.

Theuseunderdifferentoperatingconditionsmustbecoordinatedinconsultationwiththe

manufacturer.



Pleaseobservethefollowinglimitationsofuse:

 Donotusethedeviceforanymediaotherthanthosementionedintheintendeduseor

thosediscussedwithandapprovedbythemanufacturer.

 Donotusethedeviceinanyinstallationpositionotherthantheonedocumentedin

thisusermanual.

 Donotusethedeviceagainstthedirectionofflowspecifiedonthedeviceandinthe

usermanual.

 Whenreplacingdefectiveparts,onlyuseoriginalsparepartsormanufacturer‐approved

standardparts.

 Donotattempttomodifyorremodelthedeviceonyourown.



Contents

Intendeduse

Limitationsofuse

Description

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  8

2.2 Devicemodels

GaspressureregulatorsconsistingofanHON R100NGregulatorunitcombinedwithan

HON P095NGpilotareavailableinanumberofversions.Theseversionsarederivedfromthe

variouspossiblecombinationsbetweenthevariouspilotandactuatorassemblyversions.



TheHON R100NGactuatorassemblyisavailableintwodesigns.Inadditiontothetwobasic

configurations–thestandardversionandthefail‐openversion–anactivemonitorregulator

circuitcanbesetupaswell.Thetablebelowshowsthedifferentcharacteristicsofthese

designs:

HON R100NG HON R100NG‐FO

Standardversion 

fail‐closed fail‐open

1",2",3",4",6",8"

nominalinletsizes

1",2",3",4",6",8"

nominalinletsizes

ANSIclass150toclass600pressureratings ANSIclass150toclass600pressureratings



Thefollowingtableshowswhichmodelsareavailable:

Description Design Setpointrange

HON P095NG‐MP Medium‐pressuremodel

(mediumpressure)

0.5to15bar 

(2.25to217psi)

HON P095NG‐HP High‐pressuremodel

(highpressure)

10to60bar

(145to860psi)



Theonlystructuraldifferencebetweenthetwoversionsistheupperdiaphragmunit’sdesign,

meaningthatyoucanswitchbetweentheversionsbychangingthediaphragmunit. 



Thetechnicalspecifications(seepage17)andtheMaintenance(seepage44)section,aswell

asthesparepartslistsandsparepartsdrawingsintheappendix(seepage81),describeall

thegaspressureregulatorversionsandallthemodelscorrespondingtothestandardforthis

devicetype.Special‐purposeversionsareidentifiedwith“SO”intheinspectioncertificate,

whichisincludedwiththegaspressureregulator.

TheremainingsectionsinthisusermanualmostlyusetheversionwiththeHON P095NG

pilotasareference.However,otherversionsandmodelswillbecoveredspecificallyaswell

whenthereareimportantdifferencesthatneedtobepointedout. 

Ifyouhavetroubleunderstandingtheinformationinthisdocumentation,contactthemanu‐

facturerwithoutfailbeforestartinganyworkonthedevice.



Gaspressureregulator

versions

HON R100NGactuator

assemblymodels

HON P095NGpilotmod‐

els

Versionsanddesignsin

thisusermanual

Description

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  9

2.3 Labels/Markings



Illegibleinformationonthedeviceposesariskofinjuryduetoresultingerroneousopera‐

tion,use,orinstallation.

Labels,aswellasinscriptionsandstampingonthedevice,caneventuallybecomesoiledor

otherwiseunrecognizabletosuchanextentthatuserswillnotbewarnedeffectivelyof

hazardsandmaybeunabletofollowrequiredoperatinginstructions.Thiswillposeariskof

injury.

 Makesuretoalwayskeepallrelevantlabelsingoodconditionsothattheywillbeeasily

legible.

 Immediatelyreplacedamagedandmissinglabels.



Thefollowinglabels/markingscanbefoundonthefrontoftheactuatorassembly:

Figure No. Meaning

1 Nameofthedevice

2 Nominalsizeandpressurerating

3 Bodysectionmaterials

4 Arrowindicatingthedirectionofflow



Thefollowinglabels/markingscanbefoundatthetopoftheactuatorassembly:

Figure No. Meaning

1 ANSIpressurerating

2 Material



Illegiblelabels

Labelsonthe

HON R100NGactuator

assembly

Description

UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  10

Foradetailedlistoftheinformationonthenameplateandwhatitmeans:

Identifyingthedevice(seepage10)



Smalllabelsmustbeusedtocolor‐codeandexplicitlynametheactuatorassembly’sconnec‐

tionlinesbasedonwhatthelinesareintendedforandtheirminimumnominalsize.



2.4 Identifyingthedevice

Makesureyouhavetherightmanualforyourgaspressureregulator.

Usethenameplatestoidentifytheactuatorassemblyandthepilot.



Makesurethattheon‐siteconditionsmatchtheinformationonthenameplatesandthe

technicalspecifications.

Technicalspecifications(seepage17)



Thetypeplateoftheactuatorassemblycanbefoundhere:

Figure No. Description

1 Actuatorassemblyside



Nameplate

Labelsonconnection

lines

Identifyingthegaspres‐

sureregulator

Verifyingthetechnical

specifications

Locatingthetypeplateof

theactuatorassembly

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Honeywell Contrôleurs

Honeywell

Honeywell Excel 10 W7752D Manuel utilisateur

Honeywell

Honeywell Excel 10 Manuel utilisateur

Honeywell

Honeywell AQUASTATIC L7224 Series Manuel utilisateur

Honeywell

Honeywell HVC0001 Manuel utilisateur

Honeywell

Honeywell T775U2006 Manuel utilisateur

Honeywell

Honeywell Alerton ACM Manuel utilisateur

Honeywell

Honeywell W7752D2007 Manuel utilisateur

Honeywell

Honeywell SUPER TRADELINE L4064B Manuel utilisateur

Honeywell

Honeywell 190797-YAD Manuel utilisateur

Honeywell

Honeywell ComfortPoint Open CPO-VAV2A Manuel utilisateur

Honeywell

Honeywell 10260A Series Mode d’emploi

Honeywell

Honeywell LKS 131 Manuel utilisateur

Honeywell

Honeywell UDC2500 Manuel utilisateur

Honeywell

Honeywell Centra Line HAWK 8000 Manuel d'installation et d'exploitation

Honeywell

Honeywell BACnet Manuel utilisateur

Honeywell

Honeywell IPC5000 Manuel utilisateur

Honeywell

Honeywell ML6425B Manuel utilisateur

Honeywell

Honeywell ML6425 Series Manuel d'utilisation

Honeywell

Honeywell ControLinks R7999A Manuel utilisateur

Honeywell

Honeywell 7800 SERIES Manuel utilisateur

Honeywell

Honeywell Evohome Instructions d'utilisation

Honeywell

Honeywell Temaline TS2 Manuel utilisateur

Honeywell

Honeywell T6590A Manuel utilisateur

Honeywell

Honeywell T775P 2000 Series Manuel utilisateur

Manuels Contrôleurs populaires d'autres marques

Digiplex

Digiplex DGP-848 Mode d'emploi

YASKAWA

YASKAWA SGM series Manuel utilisateur

Sinope

Sinope Calypso RM3500ZB Manuel utilisateur

Isimet

Isimet DLA Series Style 2 Manuel d'installation

LSIS

LSIS sv-ip5a Manuel utilisateur

Rockwell Automation

Rockwell Automation 1769-L31 Manuel utilisateur

Airflow

Airflow Uno hab Manuel utilisateur

ABB

ABB ACS580-01 drives Manuel utilisateur

Panasonic

Panasonic GM1 Series Manuel utilisateur

Emerson

Emerson SW93 Manuel utilisateur

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuel utilisateur

Panasonic

Panasonic FP? Positioning Unit RTEX Manuel utilisateur

Samson

Samson Type 5824 Manuel de service

Alpha IP

Alpha IP MIOB 21001 Manuel utilisateur

Siemens

Siemens OpenAir GMA 1 Series Manuel utilisateur

Surecom

Surecom SR-629 Manuel utilisateur

Fishman

Fishman TriplePlay Manuel utilisateur

Regulus

Regulus SRS1 T Manuel utilisateur