Honeywell TrueZONE HZ432 Manuel utilisateur

HZ432 TrueZONE

Zone Panel Professional Installation Guide

69-2198-01

Installation Guide

TABLE OF CONTENTS

Input Ratings:

Voltage: 18-30 VAC 50/60 Hz transformer of 40 VA

or more.

Current Draw:

Zone Panel: 8.5 VA max.

All VA specifications at 24 VAC.

Wiring:

18- or 20-gauge solid (not stranded) wire.

Humidity Ratings:

5% to 90% RH non-condensing.

Temperature Ratings:

Shipping: -20° to 150°F (-29° to 66°C)

Operating: -40° to 165°F (-40° to 74°C)

Dimensions:

See below.

Emissions:

Complies with FCC Class B, part 15 requirements.

Specifications................................................................................................................................. ii

Accessories .................................................................................................................................... 1

Mounting.........................................................................................................................................2

Wiring..............................................................................................................................................3

Heat Pump......................................................................................................................................6

Dual Fuel.........................................................................................................................................8

Basic Configuration ..................................................................................................................... 10

Advanced Configuration.............................................................................................................. 12

Operation...................................................................................................................................... 13

Checkout ...................................................................................................................................... 13

Warranty ....................................................................................................................................... 14

Read and save these instructions.

Need Help?

For assistance with this product please visit http://yourhome.honeywell.com

or call Honeywell Zoning Hotline toll-free at 1-800-828-8367

® U.S. Registered Trademark. Patents pending.

M24797

13.42

(341)

1.86 (47)

8 (203)

Fig. 1. HZ432 TrueZONE panel dimensions in in. (mm).

SPECIFICATIONS

HZ432 TrueZONE

1 69-2198—01

ACCESSORIES

Table 1. Recommended Thermostats.

System Non-

Programmable

Single-

Stage

TH5110D, TH3110D,

T87N

TH8110U, TH6110D,

TH4110D

Multi-

Stage

TH5220D TH8320U, TH8321U,

TH6220D, YTH9421C

Heat-

Pump

TH5220D (2H/1C

only)

TH3210D (2H/1C

only)

TH5320U* (Up to

3H/2C)

TH8320U (Up to 3H/2C)

TH8321U (Up to 3H/2C)

TH6320U* (Up to 3H/2C)

TH6220D (2H/1C only)

TH4210D (2H/1C only)

YTH9421C

Wire-

less

TH5320R TH6320R

Note: All versions of the model numbers listed above

will work with the applications they're listed for.

* This thermostat cannot control two stages of fossil

fuel when in emergency heat mode.

Table 2. Recommended Dampers.

Type Honeywell

Damper

Round Rectangular

Zone Spring-open/

power-closed

ARD ZD

Zone Power-open/

power-closed

MARD/

RRD

For recommended

dampers call the

Honeywell Zoning

Hotline at

1-800-828-8367.

Bypass Static pres-

sure regulat-

ing damper

SPRD SPRD

Table 3. Maximum Dampers.*

Ambient Temp. Maximum Damper VA per Zone

100°F (38°C) 28.8

160°F (71°C) 16.8

* Use an SDCR (Slave Damper Control Relay) for addi-

tional dampers.

Maximum dampers per panel is limited by transformer

size.

Ensure transformer is large enough to power the panel

(10 VA) and dampers.

Table 4. Accessories.

Accessory Description

40 VA transformer* AT140A1042*

75 VA transformer AT175A1008

Discharge Air Temperature

Sensor *

DATS C7735A1000*

Wired Outdoor Air

Temperature Sensor

C7089U1006 (hard wired)

Wireless Outdoor Air

Temperature Sensor

C7089R1013 (wireless)

Wireless Adapter THM4000R1000

TAZ-4 TotalZone® Add-A-ZoneTM

Control Panel

SDCR Slave Damper Control

Relay

Wireless Remote Control REM5000R1001

* Included in HZ432K kit.

Installation Guide

69-2198—01 2

MOUNTING

Mount the HZ432 TrueZONE panel near the HVAC

equipment; locate it on a wall, stud, roof truss, or cold-

air return.

NOTE: The HZ432 TrueZONE panel can be mounted in

any orientation; level it for appearance only.

Please refer to TrueZONE Panel Frequently Asked

Questions form 50-9694 for operating details.

2Separate the zone panel cover from the base, and use the base as a template to drill mounting holes.

Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included).

Use two screws for attaching to a stud or roof truss, or

four screws for duct or drywall/plaster installations.

Fig. 2

Fig. 3

SUPPLY

DUCT

DATS

(AT LEAST 3 FT

FROM PLENUM)

DATS

(ALTERNATE

LOCATION)

TrueZONE PANEL

MOUNTED ON

RETURN DUCT TrueZONE PANEL

MOUNTED ON WALL

ZD SERIES

ZONE DAMPERS

SPRD BYPASS

DAMPER

FURNACE OR

AIR CONDITIONER M24738

M24807

HZ432 TrueZONE

3 69-2198—01

WIRING

Follow these steps for wiring all systems. However, wiring will vary depending on equipment. For conventional sys-

tems, refer to this page. For heat pump systems, see pages 6 and 7. For dual fuel systems, see pages 8 and 9.

Wiring must comply with applicable codes, ordinances, and regulations. Use the following wiring diagrams to wire

the zone panel to the thermostats and dampers.

The HZ432 offers many innovations for wire management and organization: wires can be run

behind the panel, through wire channels on its sides, and must be attached to a wiring anchor

with a cable tie.

M24743

Install thermostats using instructions provided with thermostats.

Connect thermostat to zone panel. To connect wire to the panel, strip

approximately 1/4 in. of insulation and push wire into terminal. To

release wire, press the button on top of the terminal.

Install dampers using instructions provided with dampers.

Connect dampers to zone panel.

NOTE: Multiple dampers can be wired in parallel.

M24808

W1/E

O/B

ZONE 4

DAMPER

THERMOSTAT

CAUTION: Voltage Hazard.

Can cause electrical shock or equipment damage. Disconnect power before beginning installation.

Wire entire panel before applying transformer power.

Fig. 4

Fig. 5

Fig. 6

M24920

ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED

ZONE 3

DAMPER

ZONE 1

DAMPER

RRD OR MARD DAMPER POWER-OPEN POWER-CLOSED

M4 OPEN

M6 CLOSED

M1 COMMON

ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED

ZONE 2

DAMPER

Installation Guide

69-2198—01 4

The DS/BK terminal is used with a variable-speed fan.

Connect the DS, BK, ODD, or DHUM terminal on the

HVAC equipment to this terminal. When 1 zone is calling

(or 25% on systems with more than 4 zones) this termi-

nal will be de-energized of 24 VAC. This reduces blower

speed on most variable speed blowers.

Connect DATS as shown.

Connect equipment as shown.

C7735A1000 M24804

DATS

SENSOR

9Connect transformer as shown.

DEDICATED

TRANSFORMER

M24806

POWER

(HOT)

W1/E

DS/BK

M24809

HVAC

FAN RELAY

24 VOLT TRANS.

COMPRESSOR

RELAY

EQUIPMENT

WIRING

Fig. 7

Fig. 9

Fig. 11

8If using any wireless device, connect

the ABCD terminals for the wireless

interface module.

M28193

WIRELESS

ADAPTER

WIRELESS

CONNECT

POWER

THM4000R

CONNECTED

WIRELESS SETUP

Fig. 10

Connect outdoor air temperature sensor

as shown. Required for dual fuel systems;

optional for other multistage systems.

Fig. 8

M28207

SENSORS

C7089U1006

OUTDOOR

TEMPERATURE

SENSOR

HZ432 TrueZONE

5 69-2198—01

CONVENTIONAL

The following diagram is an overall view of wiring for a conventional system as depicted in steps 3–9.

HZ432

HEAT 1

HEAT 2

HEAT 3

COOL 1

COOL 2

PURGE

FAN

EM HEAT

ZONE 1

ZONE 2

ZONE 3

ZONE 4

EMERGENCY

HEAT

W1/E

O/B

W1/E

O/B

W1/E

O/B

W1/E

DS/BK

HOME

CONFIG

CHECK OUT

ADJUST SETTING

M4 OPEN

M6 CLOSED

M1 COMMON

M28196

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

DEDICATED

TRANSFORMER

(HOT)

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

W1/E

O/B

DATS

AZ1

AZ2

ZONE 4

DAMPER

THERMOSTATEQUIPMENT

POWERSENSORS ACCESSORIES

ZONE 2

DAMPER

THERMOSTATZONE 1

DAMPER

THERMOSTAT ZONE 3

DAMPER

THERMOSTAT

C7089U1006

OUTDOOR

TEMPERATURE

SENSOR

C7735A1000

DATS A

WIRELESS

ADAPTER

WIRELESS

HVAC

FAN RELAY

24 VOLT TRANS.

COMPRESSOR

RELAY

RRD OR MARD DAMPER

POWER-OPEN

POWER-CLOSED

CONNECT

POWER

THM4000R

CONNECTED

WIRELESS SETUP

Fig. 12. Zone panel wiring—conventional.

Installation Guide

69-2198—01 6

HEAT PUMP

Fig. 13. Zone panel wiring—heat pump, 2-heat/1-cool with electric auxiliary heat.

Use the following diagram for wiring a 2-heat/1-cool heat pump with electric auxiliary heat.

NOTE: You can use a conventional thermostat for a heat pump system; however, em heat can only be controlled by

heat pump thermostats. The diagram below shows a heat pump thermostat used with a heat pump system.

AUX

O/B

AUX

O/B

AUX

O/B

AUX

O/B

ALTERNATIVELY LABELED W2 ON SOME THERMOSTATS.

FOR THERMOSTATS WITH SEPARATE O AND B TERMINALS, ATTACH O FOR

COOL CHANGEOVER VALVES, AND ATTACH B FOR HEAT CHANGEOVER VALVES.

IF EQUIPMENT DOES NOT HAVE SEPARATE E AND W2 TERMINALS, JUMPER

E TO W2 ON PANEL AND WIRE TO E.

HZ432

HEAT 1

HEAT 2

HEAT 3

COOL 1

COOL 2

PURGE

FAN

EM HEAT

ZONE 1

ZONE 2

ZONE 3

ZONE 4

EMERGENCY

HEAT

W1/E

O/B

W1/E

O/B

W1/E

O/B

W1/E

DS/BK

HOME

CONFIG

CHECK OUT

ADJUST SETTING

M4 OPEN

M6 CLOSED

M1 COMMON

M24794

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

DEDICATED

TRANSFORMER

(HOT)

AIR

HANDLER

FAN RELAY

EM. HEAT

AUX. HEAT

HEAT PUMP

24 VOLT TRANS.

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

W1/E

O/B

DATS

AZ1

AZ2

ZONE 4

DAMPER

THERMOSTATEQUIPMENT

POWERSENSORS

ACCESSORIES

ZONE 2

DAMPER

THERMOSTATZONE 1

DAMPER

THERMOSTAT ZONE 3

DAMPER

THERMOSTAT

C7089U1006

OUTDOOR

TEMPERATURE

SENSOR

C7735A1000

DATS

WIRELESS

ADAPTER

RRD OR MARD DAMPER

POWER-OPEN

POWER-CLOSED

REVERSING

VALVE

WIRELESS

CONNECT

POWER

THM4000R

CONNECTED

WIRELESS SETUP

HZ432 TrueZONE

7 69-2198—01

HEAT PUMP

Fig. 14. Zone panel wiring—heat pump, 3-heat/2-cool with electric stage 3 heat.

Use the following diagram for wiring a 3-heat/2-cool heat pump with electric stage 3 heat.

AUX

O/B

AUX

O/B

AUX

O/B

AUX

O/B

ALTERNATIVELY LABELED W2 ON SOME THERMOSTATS.

FOR THERMOSTATS WITH SEPARATE O AND B TERMINALS, ATTACH O FOR

COOL CHANGEOVER VALVES, AND ATTACH B FOR HEAT CHANGEOVER VALVES.

C7089U1006

OUTDOOR

TEMPERATURE

SENSOR

C7735A1000

DATS

HZ432

HEAT 1

HEAT 2

HEAT 3

COOL 1

COOL 2

PURGE

FAN

EM HEAT

ZONE 1

ZONE 2

ZONE 3

ZONE 4

EMERGENCY

HEAT

W1/E

O/B

W1/E

O/B

W1/E

O/B

W1/E

DS/BK

HOME

CONFIG

CHECK OUT

ADJUST SETTING

M4 OPEN

M6 CLOSED

M1 COMMON

M24795

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

DEDICATED

TRANSFORMER

(HOT)

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

W1/E

O/B

DATS

AZ1

AZ2

ZONE 4

DAMPER

THERMOSTATEQUIPMENT

POWERSENSORS ACCESSORIES

ZONE 2

DAMPER

THERMOSTATZONE 1

DAMPER

THERMOSTAT ZONE 3

DAMPER

THERMOSTAT

IF EQUIPMENT DOES NOT HAVE SEPARATE E AND W2 TERMINALS, JUMPER

E TO W2 ON PANEL AND WIRE TO E.

AIR

HANDLER

FAN RELAY

EM. HEAT

AUX. HEAT

24 VOLT TRANS.

RRD OR MARD DAMPER

POWER-OPEN

POWER-CLOSED

HEAT PUMP

REVERSING

VALVE

WIRELESS

ADAPTER

WIRELESS

CONNECT

POWER

THM4000R

CONNECTED

WIRELESS SETUP

Installation Guide

69-2198—01 8

DUAL FUEL

Fig. 15. Zone panel wiring—dual fuel: single-stage furnace and single-stage heat pump.

Use the following diagram for wiring a dual-fuel system with single-stage furnace and single-stage heat pump.

HZ432

HEAT 1

HEAT 2

HEAT 3

COOL 1

COOL 2

PURGE

FAN

EM HEAT

ZONE 1

ZONE 2

ZONE 3

ZONE 4

EMERGENCY

HEAT

W1/E

O/B

W1/E

O/B

W1/E

O/B

W1/E

DS/BK

HOME

CONFIG

CHECK OUT

ADJUST SETTING

M4 OPEN

M6 CLOSED

M1 COMMON

M24796

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

DEDICATED

TRANSFORMER

(HOT)

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

ARD OR ZD DAMPER

SPRING-OPEN

POWER-CLOSED

W1/E

O/B

DATS

AZ1

AZ2

ZONE 4

DAMPER

THERMOSTATEQUIPMENT

POWERSENSORS ACCESSORIES

ZONE 2

DAMPER

THERMOSTATZONE 1

DAMPER

THERMOSTAT ZONE 3

DAMPER

THERMOSTAT

FURNACE

FAN RELAY

24 VOLT TRANS.

C7089U1006

OUTDOOR

TEMPERATURE

SENSOR

C7735A1000

DATS A

WIRELESS

ADAPTER

WIRELESS

AUX

O/B

AUX

O/B

AUX

O/B

AUX

O/B

RRD OR MARD DAMPER

POWER-OPEN

POWER-CLOSED

HEAT PUMP

REVERSING

VALVE

CONNECT

POWER

THM4000R

CONNECTED

WIRELESS SETUP

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