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1. Precautions on disassembly and reassembly
[Bold] numbers in the descriptions below correspond to item numbers in the Parts List and exploded
assembly diagram for the Model CS 36DL.
Before performing any repair procedure, remove the battery (Type BSL 3620, BSL 3626 or BL 36200) from
the product. Be careful not to pull the switch of the cordless power tool carelessly. Otherwise the motor will
suddenly start to run and may cause a hazardous situation.
Remove all residual chain oil from the oil tank before disassembling the chain saw.
If the tank cap is tightened too hard and is difficult to loosen, insert a flat-blade screwdriver into the groove
and rotate it to facilitate removal.
There are also cases in which the chain oil may soil the work area. Put a waste cloth under the chain saw
before disassembling.
1. Removing the carbon brush
(1) Remove two Brush Caps [76] with a flat-blade screwdriver and remove the Carbon Brush [75].
(2) Do not apply excessive pressure to the Brush Holders [74] and [80] when removing the Carbon Brush
[75]. Otherwise, the Brush Holders [74] and [80] may be damaged.
2. Removing the saw chain and the chain bar
(1) Loosen the Knob [13] and remove the Chain Side Cover [17]. If necessary, rotate the Tension Dial [14]
counterclockwise slightly to reduce tension on the saw chain to facilitate this.
Then remove the Saw Chain (3/8 x 12") 91PX-45XJ [26] and the Chain Bar 12 inch 3/8 Sprocket PRC
[27] together.
3. Removing the clutch housing
(1) Hold the sprocket of the Clutch Housing [12] in place with pliers. Loosen and remove the Lock Nut
(Left Hand) [9] by rotating it clockwise. Remove the Super Lock Washer M8 [10] and the Side Plate
[11]. Then remove the Clutch Housing [12].
4. Setting the brake handle to OFF
(1) Pull the Brake Handle [82] forward and set it to OFF position. The inner diameter of the Brake Band [5]
becomes smaller. This makes it easier to align during reassembly.
5. Disassembling the housing. handle cover set
(1) Remove eight Tapping Screws (W/Flange) D4 x 20 (Black) [29] and the Nozzle [46]. Then the Housing.
Handle Cover Set [32] can be removed with all internal parts stored inside it.
(2) Do not lose the Trigger [64], Spring [56] and Lock Button [57] when disassembling the Housing.
Handle Cover Set [32].
Disassembl
REPAIR GUIDE
