Highland Ignis Manuel utilisateur

Solid fuel boiler-stove
Ignis
User manual
Maintenance and installation
JSC Aukstaitijos katilai
Linų str. 85, Ukmerge, Lithuania www.highland-heat.com
+370 683 33 388 | [email protected]

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Ignis
Safety provisions
1. Introduction
1.1. General information
1.2. Standards and regulations
2. Technical parameters
3. Construction
3.1. Boiler-stove components
3.2. Boiler-stove
3.3. Boiler-stove set
4. Boiler-stove installation
4.1. General information
4.2. Boiler-stove location and position
4.3. Connecting the boiler-stove to the chimney
4.4. Connecting the boiler-stover to the central heating
system
4.5. Recommended connection diagrams
4.6. Changing the door direction
4.7. Adjustment of the primary air supply valve
4.8. Adjusting the secondary air supply valve
5. Using the boiler
5.1. General information and sefety
5.2. Boiler-stove fuel
5.3. Ignition
5.4. Boiler-stove operation
5.5. Maintenance
6. Warranty conditions
7. Efciency and emissions
8. Disposal of the boiler
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Table of content

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Safety provisions
During the use of the boiler, its individual parts: chimney, door,
individual points of the body - can heat up and cause burns if
touched.
Do not allow children to touch or use the boiler without adult
supervision.
The boiler can be operated by a capable adult who has
carefully familiarized himself with this instruction.
Only a qualied specialist can install the boiler and connect it
to the heating and electrical systems.
If you suspect that the boiler has malfunctioned, please
contact the organization that installed the boiler or
the manufacturer’s representative. Do not under any
circumstances use a malfunctioning boiler.
Improperly connected and used boiler can cause injury or
death.

1.1 General information
Read this instruction carefully before connecting the boiler-
stove to the heating system. Check whether all the parts
belonging to the set are present, whether all boiler-stove
components and equipment are working properly. Boilers-
stoves are designed for heating private residential houses and
commercial and auxiliary premises. Boilers-stoves belong
to the so-called low-temperature boilers category, i.e. the
temperature of the heat carrier (water) cannot exceed 90 °C,
and the maximum operating pressure - 1.5 bar.
The boiler-stove heat exchanger is characterized by
exceptional durability and low requirements for chimney draft
and easy maintenance. The main control elements consist of
an air supply valve and a smoke distribution damper, which
directs the hot air supply through the heat exchanger (when
closed) and directs it directly to the chimney (when opened).
The increased fuel loading volume and the enlarged loading
opening allow signicantly larger rewood to be loaded, which
ensures a very long burning time.
The manufacturer reserves the right to make minor changes
that do not signicantly affect the quality of the combustion
process and the operation of the boiler.
1.2 Standards and regulations
The boiler-stove must be installed and operated in
compliance with the legal requirements of the country to
which it is supplied. It must be installed in accordance with the
requirements of the maintenance and installation instructions.
Otherwise, the manufacturer assumes no responsibility and
does not guarantee repair for any defects.
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1. Introduction

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2. Technical parameters
Models and power output M 10 kW D 15 kW
Heated area
Combustion chamber load
Combustion chamber depth
Combustion chamber opening size
Heat exchanger area
Nymber of vertical heat exchangers
Volume of water in the boiler
Weight
Heating efciency
Chimney inner-outer diameter
Hydraulic connections size
Lowest operating temperature
Highest operating temperature
Highest operating pressure
Required draft in the chimney
100
70
300
34x26
1,2
1
32
130
76
130/140
150
90
400
34x26
1,8
2
42
190
78
150/160
Max m2
l/dm3
mm
cm
m2
pcs
l
kg
%
mm
G 11/4 inch
60º C
90º C
1,5 bar
15-20 Pa

1. Smoke distribution valve
2. Chimney
3. Heat exchanger
4. Combustion chamber
5. Cast iron grates
6. Ashtray
7. Legs
8. Cast iron hob
9. Fuel loading door
10. Door handle
11. Thermometer
12. Amber ridge
13. Service door
14. Air supply valve
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3. Construction
3.1 Boiler-stove components

3.2 Boiler-stove
The boiler-stove consists of three main zones. In the upper
part, there is a cast-iron hob (8) with one or two sets of
rings, depending on the Ignis model. One or two vertical heat
exchangers (3) are installed below the cast iron hob. The fuel
loading door (9) is used when it is necessary to rell the boiler-
stove with fuel. In the area of the service door (13) there are cast
iron grates (5), above them the combustion chamber (4) and
below the ash tray (6). The combustion chamber is rectangular
in shape, has a large volume and ensures long burning. The
lower door area has two compartments: the upper one for
lighting the fuel and the lower one for the ashtray. An air supply
valve (14) is installed in the lower door, which is controlled
mechanically by turning the regulator. The internal heat
exchanger body of the boiler-stove is made of bent and welded
heat-resistant steel sheets, and the nish is made of powder-
coated sheets. Under the boiler-stove nish is an insulating
layer of glass wool, which protects against heat loss through
the boiler’s outer walls. The double doors are sealed with heat-
insulating material and painted with heat-resistant paint. The
gases produced during combustion are removed through the
chimney pipe (2). The smoke distribution valve (1) is used to
direct the gases produced during combustion directly into the
chimney or through the heat exchanger.
3.3 Boiler-stove set
1. Ashtray
2. Instruction
3. Thermometer
4. Transition sleeve
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3. Construction

4.1 General information
Boilers-stoves Ignis are delivered ready for work. Before
connecting the boiler-stove to the heating system, read
this manual carefully and check that all components and
equipment of the boiler-stove are working properly. Ignis
boilers-stoves are delivered to the buyer fully assembled, but
the thermometer is not installed in order to avoid damage
during transportation. It comes packed in an ash box.
4.2 Location and position of the boiler-stove
The boiler-stove must stand on a hard, smooth and non-
ammable dry surface. It is forbidden to place the boiler near
ammable materials. The minimum safe distance (from
combustible materials) for Ignis boilers and stoves is 50 cm.
Provide good access to the boiler for service personnel.
Also ensure good access from all sides of the boiler so that
nothing interferes with loading fuel and cleaning the boiler, it is
convenient to access the ash collector, liner, connections and
chimney.
The boiler room must be equipped with adequate air supply
and smoke extraction ventilation. Minimal active ventilation
channel’s cross-sectional dimensions are specied in
regulatory acts for the country which boiler is operated in.
To prevent a decrease in draft and uncontrolled smoke
emission, do not install mechanical smoke removal equipment
(smoke extractors) in the boiler room.
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4. Boiler installation

4.3 Connecting the boiler-stove to the chimney
The chimney must be installed to meet the requirements of the
country where it is installed. The dimensions of the chimney
insert recommended by the boiler manufacturer:
• Ignis “M” - chimney outlet diameter - 130 mm. The insert is
installed inside the chimney.
• Ignis “D” - chimney outlet diameter - 150 mm. The insert is
installed inside the chimney.
The boiler ue pipe must be connected to the ue itself with
a rigid steel connection of suitable cross-section, shape and
thickness. The connection of the solid fuel boiler to the chimney
must be properly insulated to prevent burns.
4.4 Connecting the boiler-stove to the central heating system
Delegate the boiler-stove connection work to properly
qualied specialists.
In order to extend the service life of the boiler-stove and to
ensure adequate comfort of use, it is necessary to follow such
an installation scheme that ensures the maintenance of the
working temperature of the boiler not below 60°C. With the
help of a specialist, make sure that the condition of the boiler,
the tightness of the plumbing connections and the ue and
the components are working properly. The closed heating
system must have a thermal expansion compensation vessel of
adequate capacity (at least 10% of the total liquid volume in the
system). The use of safety valves or valves that limit the ow
in a closed system is prohibited. Recommended connection
schemes are presented in subsection 4.5.
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4. Boiler installation

4.5 Recommended connection diagrams
With four-way valve
With 4-way valve for older (gravity) systems:
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Ignis
4. Boiler installation
1. Small perimeter pump
2. Big perimeter pump
3. Boiler pump
4. Four-way valve
5. Reverse valve
6. Boiler
1. Small perimeter pump
2. Boiler pump
3. Four-way valve
4. Reverse valve
5. Boiler
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