HIBLOW HP Series Manuel utilisateur

HP-100/120

HP Series

STRUCTURE AND PART NAMES

HP-100/120

HP-100

HP-120

1997/10

─

HP-100/120

漓 FilterCover

滷 SemiCoverPacking

澆 Filter

潺 FittingBoss

潸 UpperHousing

澁

SoundAbsorber(Lap)



澀 CasingBlockA

潯

ValveChamberpacking

潛 CasingBlockB

濳 Valve

潭 DiaphragmRing

澂 Diaphragm

潼 DiaphragmBase

潘 FrameCover

澎 SPSwitch

澑

Safetypin+Lockingcollar

濂 Electromagnet

潦 ActuatingRod

澳 L-Tube

澣 HoseBand

澡 Frame

澤

VibrationControlRubber

澹 CenterPlate

濆 Gasket

澪

SoundAbsorber(Filter)

濟 LowerHousing

濕 PowerCord

Air pump Start of production

Discontinuance of production

ReplacingtheChamberBlock

●

Besuretounplugthepumpunit.

●

Replacethediaphragmsandthevalveswithnewonesatleastonceayeartooneanda

halfyearregularlyinordertomaintaintheirinitialperformance.

●

Forchamberblockreplacement,besuretochangebothchamberblocksatthesametime.

●

Therodemployspowerfulpermanentmagnets.Therefore,besuretoremoveyourwatch

and any other precision machines before operation as they may be affected by the

strongmagneticforce.

●

Donotputtheactuatingrodclosetoamagneticcard,magneticdiskorothermagnetic

mediaasthedatamaybedestroyed.

STEP

Toremovetheupperhousing.

(Referto

REMOVING UPPER HOUSING)

Removethesoundabsorber.

STEP

Uudo the frame screws and remove the frame

cover.

STEP

PullouttheL-tubefromthecasingblock.

HP-

100

120

REPLACING THE CHAMBER BLOCK

CAUTION

！

REMOVAL OF THE CHAMBER BLOCKS

ReplacingtheChamberBlock

STEP

Removeoneofthediaphragmmountingblocksfrom

the actuating rod and pull out the other diaphragm

mountingblockwiththerod.Afterthat,separatethe

diaphragmmountingblockandtherod.

●Whenpullingouttherod,besurenottocatchtherod

projectionontheleveroftheSPswitch.

●Ifthepumpstopsautomatically,thesafetypinmustbebrokentopreventany

furtherdamagetothepump.Besureallbrokenpiecesareremovedfromthe

unit.(SeeStep15)

Remove the 4 screws holding the chamber block

andthecasingblock.

(4screwsoneachside)

STEP

Incaseofreplacingthewholediaphragmmounting

block,movestraighttoSTEP 12.

Removethediaphragmringfromthediaphragm,

and then, detach the diaphragm from the

diaphragmbase.

Remove 1 U-lock nuts from one side holding the

diaphragmmountingblocktotherod.

●Usethenutdrivertoloosen(ortighten)theU-locknut.

HP-

100

120

REPLACING THE CHAMBER BLOCK

REPLACING THE DIAPHRAGM

ReplacingtheChamberBlock

HP-

100

120

REPLACING THE CHAMBER BLOCK

STEP

Fit a new diaphragm and diaphragm ring in the

diaphragmbase.

●Besurenottoleaveagapbetweenthem.

STEP

In case of replacing the whole diaphragm casing

block,movestraightto

STEP 12

.

SeparatecasingAandcasingB.

RemovethevalvesfromthecasingB.

●If it is difficult to separate them, insert the tip of a

flatbladescrewdriverintotheclearance.

●Pulloutthevalvesastheycanberemovedeasily.

STEP

Inserteachnewvalveintothecenterholdofvalve

seat,andsecurethembypullingwithradiopliers.

●When reinstalling the valves, make sure the exhaust

andintakesidesarecorrectlyfitted.

STEP

Cut away end of respective valves pulling parts

(justinfrontofthickparts)byscissorsornippers.

REPLACING THE VALVE

ReplacingtheChamberBlock

HP-

100

120

REPLACING THE CHAMBER BLOCK

STEP

Mountthe casingblock withscrews (4screws on

eachside).

AndinsertL-tubeintothenozzleofcasingA.

Then,fixitwithhoseclip.

Completetheothercasingblockinthesameway.

Fittheactuatingrodbyaligningitwiththegroove

andtightenU-locknutandflatwasherbythenut

driver.

●UsenewU-locknutandwasher,otherwise,U-locknut

mayworklooseandcausemalfunction.

Inserttheactuatingrodintothemachinebody.Be

suretofit the positioning boss onthediaphragm

baseintotheconcavepartoftheframestay.

Secure the diaphragm mounting block on the

other side and tighten washers and U-lock nuts

withthenutdriver.

Make sure that gap between the actuating rod

andtheelectromagnetsiseven.

STEP

Checkthatthebrokenpinisremovedfromunit.

●Ifthebrokenpinisleftinsidetheunit,itcangetcaught

in between electromagnets and actuating rod, which

cancausebreakdown.

FITTING THE CHAMBER BLOCKS

REPLACEMENT OF SAFETY PIN

ReplacingtheChamberBlock

HP-

100

120

REPLACING THE CHAMBER BLOCK

STEP

Insert a new safety pin through the hole on the

terminalside.

(Please Insert safety pin through the spring

electrode,L-shapedleverinsuchorder.)

STEP

Installthelockingcollarfromtheothersideofthe

terminalandinsertituntilitclicks.

STEP

This completes the replacement of the safety pin

procedure.

Make sure the gap between L-shaped lever and

taboftheactuatingrodiseven.

●Becarefulnottotouchtheterminalwhenthepoweris

on,testingtheoperatingconditionsasthiswillresultin

anelectricshock.

●Unplugthepumpimmediatelyafterthecheck.

STEP

Securetheframecoverwiththescrews.

ReplacingtheChamberBlock

HP-

100

120

REPLACING THE CHAMBER BLOCK

STEP

Installthesoundabsorber.

Placetheupperhousingbackonbody.

●Be extremely careful not to catch the sound absorber

ontheupperhousing.

Fastenitwiththebolts.

Then,placethefilterandfiltercoverontheupper

housing. (Refer to FILTER CLEANING AND

REPLACEMENT)

ReplacingtheElectromagnet

HP-

100

120

REPLACING THE ELECTROMAGNET

●Besuretounplugthepumpunit.

●Whenperforming replacement work,thepump bodymaystill behotand you could

getburned.Sopleasewaituntilthepumphascooledbeforehandling.

●Be sure to remove the chamber block and the actuating rod before replacing the

electromagnet.

●It is better to let an experienced technician handle the soldering process. Take

precautionsagainstgettingburned.

STEP

Cut the wire from the terminals on electromag-

netswithnippers.

●Itisrecommendedthatyoumakeanoteofthewiring.

STEP

Loosenthescrew,fixingSPswitchandremoveit.

(There are hexagonal nuts at SP switch side. Be

surenottolosethemastheyfallinsidetheunit.)

STEP

Removethenutsbytheboxdriver.

(8mmwrench)

Pullouttheelectromagnetfromthepumpbody.

CAUTION！

REMOVAL OF ELECTROMAGNET

ReplacingtheElectromagnet

STEP

Insertthewireintothesilicontube,andtieupina

bundle.

Stripthecoatingoffeachwire.

(5-7mmfromtheend)

Connectthewirestotheterminals.

Solderthewirestotheterminals.

Thewirerequiresasolderedconnection.

Mountnewtheelectromagnetsintheunit.

Tightenupnutswithnutdriver.

STEP

This completes the electromagnet replacement

procedure.

InstalltheSPswitchtotheframewiththescrews.

●Becarefulofthedirectionofswitchlever.(Refertothe

pictures)

HP-

100

120

REPLACING THE ELECTROMAGNET

FITTING THE ELECTROMAGNET

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