Hi-Way SUPER P Manuel utilisateur

MODEL SUPER P

Operator’s Manual

UNIT SERIAL NUMBER _______________________

MANUAL NUMBER: 301321-J

EFFECTIVE 09/2022

1330 76TH AVE SW

CEDAR RAPIDS, IA 52404-7052

PHONE (800) 363-1771 | FAX (319) 286-3350

www.newleader.com

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301321-J

SUPER P

Table of Contents

Interactive Features ��4

Warranty �� 6

Preface��7

Safety �� 8

Important Safety Information ��8

Safety Alert Symbols �� 8

General Safety Rules ��9

Safety Decals��19

Safety Decal Maintenance�� 19

Safety Decal Installation ��19

Installation �� 23

Hydraulic Requirements��23

Truck Requirements��23

Truck Frame Length�� 23

Lifting the Spreader ��24

Installing Body ��25

Spinner Hopper Installation ��26

Standard Hopper�� 26

Flip-Up Hopper�� 26

Chain Drive Tension ��27

Cab Control Installation �� 28

Engine Drive �� 28

Engine Harness�� 29

Hydraulic Drive �� 29

Hydraulic Hose Installation�� 30

Installation Guide �� 31

Filling Hydraulic System��32

Light Installation ��32

Inverted “V”�� 32

Screens��32

Light Duty/Heavy Duty Screens �� 32

Flip-Up Screens �� 32

Operations�� 33

General Description�� 33

Dimensions & Capacities �� 34

Auxiliary Engine Driven Units �� 35

Initial Start-Up ��35

Initial Start-Up Continued��36

Hydraulic Driven Units ��36

General Rules��37

Spread Pattern Adjustments ��37

General Operating Procedures ��37

Auxiliary Engine Driven Units �� 39

Engine Preparation�� 39

Starting Starter-Alternator-Type Engines �� 39

Electric Clutch Operation �� 40

Hydraulic Driven Units ��40

System Operating Parameters �� 40

Maintenance �� 43

Preventative Maintenance Pays!�� 43

Drive Chains�� 43

Engine ��43

Hydraulic System�� 43

Lubrication and Maintenance��43

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301321-J

Hydraulic Hose ��44

Service Schedule �� 44

Conveyor Gearcase�� 45

Lubrication of Bearings�� 45

Fasteners�� 45

Clean-Up ��45

Conveyor Chain��46

Conveyor Replacement ��47

Removal�� 47

Installation�� 47

Lubricant and Hydraulic Oil Specications�� 48

Engine ��48

Hydraulic System�� 48

Gearcase Lubricant �� 49

Grease Gun Lubricant��49

Lubrication Chart ��50

Troubleshooting��51

Standard Torques��52

Parts �� 51

Instructions for Ordering Parts��51

Inverted “V” ��52

Feedgate�� 53

Screens ��54

Screens - Flip-Up ��55

Conveyor Drive - Engine��56

Conveyor Drive - Hydraulic��58

Conveyor Drive - Hydraulic - Direct �� 60

Drive Shaft Assy - Hyd/Engine�� 62

Drive Shaft Assy - Direct�� 63

Gearcase��64

Conveyor Idler ��66

#1 Conveyor Chain ��67

#4 Belt-Over-Chain (BOC)�� 68

Engine Hood��69

Spinner Hopper ��70

Spinner Hopper - Extended 12” ��72

Spinner Hopper - Extended 24” ��74

Engine - 11 HP Honda�� 76

Engine Assembly��79

Throttle Assembly �� 82

Engine - 10�5 HP Briggs & Stratton��84

Engine Assembly��87

Throttle Assembly �� 90

Control Panel & Connections�� 92

Guards ��94

Hydraulic Drive - Direct Drive�� 95

Dual Hydraulic Drive��96

Hydraulics - Dual��98

Decals ��100

Table of Contents

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SUPER P

Interactive Features

NOTE:

This manual incorporates several interactive features to provide supplemental information

and ease of navigation. The information below is to aid in the identication and use of these

features�

Hyperlinks

Hyperlinks provide direct access to a specic destination when clicked. The entire Table of Contents

of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the

electronic version�

Hyperlinks within the content are denoted by blue, bold underlined text� Electronic format viewers can

click these links for direct access to New Leader online features� Internet access is required�

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301321-J

Notes

This page is intentionally left blank�

Insert Current HI-WAY Warranty

Warranty

SAFETY

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Preface

PLEASE ! ALWAYS THINK SAFETY FIRST !!

The purpose of this manual is to familiarize the person (or persons) using this unit with the information

necessary to properly install, operate, and maintain this system� The safety instructions indicated by the

safety alert symbol in the following pages supersede the general safety rules� These instructions cannot

replace the following: the fundamental knowledge that must be possessed by the installer or operator,

the knowledge of a qualied person, or the clear thinking necessary to install and operate this equipment.

Since the life of any machine depends largely upon the care it is given, we require that this manual be read

thoroughly and referred to frequently� If for any reason you do not understand the instructions, please call

your authorized dealer or our Product Sales and Support Department at 1-888-363-8006�

It has been our experience that by following these installation instructions, and by observing the operation

of the spreader, you will have sufcient understanding of the machine enabling you to troubleshoot and

correct all normal problems that you may encounter� Again, we urge you to call your authorized dealer

or our Product Sales and Support Department if you nd the unit is not operating properly, or if you are

having trouble with repairs, installation, or removal of this unit�

We urge you to protect your investment by using genuine NLM parts and our authorized dealers for all

work other than routine care and adjustments�

New Leader Manufacturing reserves the right to make alterations or modications to this equipment at

any time. The manufacturer shall not be obligated to make such changes to machines already in the eld.

This Safety Section should be read thoroughly and referred to frequently�

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

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SUPER P

Safety

Safety Alert Symbols

Take note! This safety alert symbol found throughout this manual is used to call your

attention to instructions involving your personal safety and that of others� Failure to follow

these instructions can result in injury or death�

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,”

and “NOTICE” are used to indicate the following:

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury�

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury�

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury�

NOTICE is used to address practices not related to physical injury�

NOTE: Provides additional information to simplify a procedure or clarify a

process�

Important Safety Information

Before using this equipment, read, understand and follow all instructions in the Operator’s

Manual provided with this equipment� If the user and/or assistants cannot read or

understand the warnings and instructions, the employer of the user and/or assistants must

provide adequate and necessary training to ensure proper operation and compliance with

all safety procedures pertaining to this equipment� If Operator’s Manual has been lost,

visit www�newleader�com or call your authorized dealer or our Product Sales & Support

Department at (800) 363-1771 for replacements� Serious injury or death can result from the

failure to read, understand, and follow instructions provided in this manual�

Figure 1�1 - The need for safety cannot be stressed strongly enough

in this manual� At New Leader Manufacturing, we urge you to make

safety your top priority when operating any equipment. We rmly

advise that anyone allowed to operate this machine carefully read, learn

and understand all messages and information in this manual and on

machine’s safety decals before operating machine, as well as familiarize

themselves with the location and function of all machine controls� Figure 1�1

The following guidelines are intended to cover general usage and to assist you in avoiding accidents�

There will be times when you will run into situations that are not covered in this section� At those times

the best standard to use is common sense� If, at any time, you have a question concerning these

guidelines, please call your authorized dealer or our Product Sales & Support Department at (800) 363-

1771�

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301321-J

Operations

PREPARE FOR EMERGENCIES

Figure 1.2 - Be prepared if a re starts. Keep a fully charged re

extinguisher and rst aid kit in accessible place on the vehicle at all

times�

Fire extinguisher must be Type ABC or Type BC�

Keep emergency numbers for doctors, ambulance service, hospital

and re department available at all times.

Figure 1�2

General Safety Rules

INSPECT HARDWARE BEFORE USE

Figure 1�3 - Inspect all bolts, screws, fasteners, keys, chain drives,

body mounts and other attachments periodically� Immediately

replace any missing or damaged parts with NLM specied parts.

Inspect spinner ns, spinner frame mounting and spinner n hardware

daily� Look for missing or loose fasteners, wear and cracks� Replace

immediately with NLM specied parts.

Tighten all bolts, nuts and screws to specied torques. Refer to

“Standard Torques” in Maintenance section of this manual� Figure 1�3

HANDLE FLAMMABLE MATERIALS SAFELY

Figure 1�4 - Handle fuel and hydraulic oil with care� They are highly

ammable.

Exposure to toxic uids or fumes may occur during the normal

operation of this system. Before attempting to ll, use, or service this

system, read Safety Data Sheets (SDS) to know the specic hazards

of the uids you are using. Always use proper Personal Protective

Equipment when attempting to ll, use, or service this system.

Always stop engine before refueling machine or lling hydraulic

reservoir�

Never smoke while adding fuel or oil to machine. Add uids in a safe

place away from open ame and sparks.

Do not allow overow. Clean up spilled fuel and oil immediately.

Figure 1�4

Always have a multipurpose dry chemical re extinguisher lled and available during machine

operation and when adding fuel. Know how to use it.

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