HELIX 8200 Manuel de formation

HELIX TECHNOLOGY CORPORATION

http://www.helixtechnology.com

HELIX TECHNOLOGY CORPORATION

TI CRYOGENICS

8200 Compressor

Installation, Operation and Service

Instructions

8040353

Rev. 101 (11/2001)

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The information in this document is believed to be accurate and reliable. However,

Helix Technology Corporation, cannot accept any financial or other responsibilities that may

result from the use of this information. No warranties are granted or extended by this document.

Helix Technology Corporation reserves the right to change any or all

information contained herein without prior written notice. Revisions may be issued at the time of

such changes and/or deletions.

Any duplication of this manual or any of its parts without expressed written permission from

Helix Technology Corporation is strictly prohibited.

Any correspondence regarding this document should be forwarded to:

Helix Technology Corporation

Mansfield Corporate Center

Nine Hampshire Street

Mansfield, Massachusetts 02048-9171 U.S.A.

Telephone: (508) 337-5000

FAX: (508) 337-5464

The following Helix Technology Corporation trademarks and service marks may appear in this

document:

All other trademarks or registered trademarks are the property of their respective holders.

Conductron™ Convectron®Cryodyne®Cryogen®

Cryogenerator®Cryo-Torr®CTI-Cryogenics®FastRegen™

GOLDLink®Granville-Phillips™ GUTS®Helix Technology.. Your

Vacuum ConnectionSM

Helix®Micro-Ion®Mini-Ion™ On-Board®

RetroEase®RetroFast®Stabil-1®Stabil-Ion®

ThinLine™ TurboPlus®Vacuum AssuranceSM

8200 Compressor

P/N 8040353 iii

HELIX TECHNOLOGY CORPORATION

TI CRYOGENICS

Table of Contents

Section 1 - Introduction

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Installation, Operation and Servicing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section 2 - Inspection

Packaging of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

The Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Section 3 - Installation

Compressor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Preparing the Compressor Input-Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Cooling Water Requirements (Water-Cooled Compressors Only) . . . . . . . . . 3-3

Cooling Water: General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Cooling Water: Flow and Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . 3-4

Cooling Water: Temperature Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Final Preparation of Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Connecting the Compressor to the Cold Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Section 4 - Maintenance Procedures

Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Removing the Compressor Adsorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Installing the Compressor Adsorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Unscheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Suggested Unscheduled Maintenance Equipment . . . . . . . . . . . . . . . . . . . . . . . 4-3

Adding Helium Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Helium Circuit Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Appendix A - Customer Support Information

Appendix B - Troubleshooting Procedures

Appendix C - Electrical Schematics for 8200 Compressor

Appendix D - Components in the Electrical Control Module of the 8200 Com-

pressor

8200 Compressor

iv P/N 8040353

HELIX TECHNOLOGY CORPORATION

TI CRYOGENICS

Table of Contents (continued)

Appendix E - Flow Diagrams for 8200 Air-Cooled and Water-Cooled Compres-

sors Figures

Figure 1-1: Air and Water Cooled 8200 Compressor Dimensions . . . . . . . . . . 1-2

Figure 1-2: Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Figure 3-1: Electrical Terminal Enclosure with Cover in Place . . . . . . . . . . . . 3-2

Figure 3-2: Assembly of Conductors to Terminal Block . . . . . . . . . . . . . . . . . 3-3

Figure 3-3: 8200 Compressor Cooling Water Flow and Pressure Requirements 3-5

Figure 3-4: 8200 Compressor Water Discharge Temperature Increase (°F) . . . 3-6

Figure 3-5: Typical 8200 Compressor Installation . . . . . . . . . . . . . . . . . . . . . . 3-9

Figure 4-1: Disconnecting/Connecting the Adsorber Self-Sealing Coupling . . 4-2

Figure 4-2: Removing the Adsorber from the Compressor . . . . . . . . . . . . . . . . 4-2

Figure C-1: 8200 Compressor Electrical Schematic P/N 8032563P001

Rev. 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Figure C-2: 8200 Compressor Electrical Schematic P/N 8032564P001 Rev. D C-3

Figure D-1: Components in the Electrical Control Chassis of the

8200 Compressor Three-Phase Scott-T Configuration . . . . . . . . . . D-1

Figure D-2: Components in the Electrical Control Chassis of the

8200 Compressor - Single-Phase RC Configuration . . . . . . . . . . . D-2

Figure E-1: Flow Diagram of the 8200 (Air-Cooled) Compressor . . . . . . . . . . E-2

Figure E-2: Flow Diagram of the 8200 (Water-Cooled) Compressor . . . . . . . . E-3

Tables

Table 1-1: Power Requirements (Steady-State Conditions) . . . . . . . . . . . . . . . 1-4

Table 1-2: General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Table 3-1: Voltage Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Table A-1: CTI-CRYOGENICS Product Customer Support Centers . . . . . . . . A-2

Table B-1: Compressor Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . B-1

8200 Compressor

P/N 8040353 1-1

HELIX TECHNOLOGY CORPORATION

TI CRYOGENICS

Section 1 - Introduction

General

The manual provides instructions for installing, operating and servicing the

8200 Compressor. This compressor is available in two versions: air-cooled,

P/N 8032549G001/G002 and water cooled, P/N803255G001/G002.

If you are installing or operating a Cryo-Torr or On-Board System you

should also have available the appropriate cryopump or refrigerator.

When you purchase a system, you will receive two manuals necessary for

system installation, plus a loose- leaf binder with index tab separators,

allowing you to compile a complete indexed system notebook.

Installation, Operation and Servicing Instructions

Installation, Operation and Servicing Instructions for your 8200

Compressor provide easily accessible information. All personnel with

installation, operation, and servicing responsibilities should become

familiar with the contents of these instructions to ensure high quality, safe,

reliable performance.

Introduction

1-2 P/N 8040353

HELIX TECHNOLOGY CORPORATION

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Figure 1-1: Air and Water Cooled 8200 Compressor Dimensions

Air Cooled

Water Cooled

8200 Compressor

P/N 8040353 1-3

HELIX TECHNOLOGY CORPORATION

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Figure 1-2: Component Locations

123456 7

Rear View - Water Cooled

Rear View - Air Cooled

Front View - Air and Water Cooled

1. Compressor Input Power Block

2. Cold Head Power Receptacle

3. On-Board Power Receptacle

4. Helium Gas Fitting and Charge Valve

5. Helium Supply Pressure Gauge

6. Helium Gas Return Connector

7. Helium Gas Supply Connector

8. Rear Panel

9. Rear Grill

10. Cooling Water Output

11. Cooling Water Input

12. Rear Plate

13. 50/60 Hz Frequency Selector Switch

14. 208/220 Voltage Range Selector

Switch

15. Resettable Circuit Breakers

16. Compressor ON/OFF Switch

17. Front Panel

18. Front Grill

LEGEND

Introduction

1-4 P/N 8040353

HELIX TECHNOLOGY CORPORATION

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Table 1-1: Power Requirements (Steady-State Conditions)

Part Number Cooling Phase Hz Operating Voltage

Range

Nominal

Operating

Current

8032549G001 Air

Air 3

350

60 180-220

198-250 10A

10A

8032549G002 Air

Air 1

150

60 180-220

198-250 10A

10A

8032550G001 Water

Water 3

350

60 180-220

198-250 8.5A

8.5A

8032550G002 Water

Water 1

150

60 180-220

198-250 8.5A

8.5A

Table 1-2: General Specifications

Specification Description

Weight 140 lbs (63.5 kg) approximate

Weight

(shipping) 145 lbs (70.5 kg) approximate

Power

consumption 2.0 kw, nominal operating(water), 2.1 kw nominal operating

(air)

Compressor input-power

cable

(customer-supplied)

Recommended type SO-4 conductor, 600V, neoprene jacket

and 14-gauge wire.

Install per Figure C-1, Electrical Schematic diagram, ensuring

compliance with all national, state and local standards.

Helium pressure Static: 245-255 psig (1688-1757 kPa) at 70 to 80°F (21 to

27°C)

Supply: nominal operation: 270-290 psig (1860-2000 kPa) at

operating temperature.

Ambient operating

temperature range 50 to 100°F (10 to 38°C)

8200 Compressor

P/N 8040353 1-5

HELIX TECHNOLOGY CORPORATION

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Interface Cold head power receptacle: Mates with plug on cold head

power cable.

On-Board power receptacle: Mates with plug on cold-head

power cable.

Compressor input-power terminal block enclosure: Mates with

input power cable, fabricated by customer or available from

CTI-CRYOGENICS.

Gas-supply connector: 1/2-inch self-sealing coupling

Gas-return connector: 1/2-inch self-sealing coupling

Adsorber service schedule Replace every 12 months.

Cooling water require-

ments (water cooled only) 100°F (38°C) maximum discharge temperature

Refer to Figures 3-5 and 3-6 for parameters.

Table 1-2: General Specifications

Specification Description

8200 Compressor

P/N 8040353 2-1

HELIX TECHNOLOGY CORPORATION

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Section 2 - Inspection

Packaging of the System

A High-Vacuum Pump or Refrigerator System is packaged in separate

cartons for each major component. An Installation, Operation, and

Servicing Manual is included in the carton for the component packaged in

that carton.

The Compressor

On receipt, remove the 8200 Compressor from its shipping carton and

inspect the compressor for evidence of damage as described in this Section.

1. Unpack and remove the compressor from its shipping carton.

2. Check the carton contents. It should contain:

a. 8200 Compressor (air cooled or water cooled).

b. Compressor Manual P/N 8040353.

3. After unpacking, inspect the compressor for evidence of damage as

follows:

a. Inspect the compressor overall exterior for damage.

b. Report damage to the shipper at once.

c. Retain shipping cartons for storage or return shipment.

When installing your system, CTI recommends that as you unpack a

component, you perform an inspection and the necessary tasks for system

installation for the component according to the manual included with the

component. Final system installation and operation will be performed

following procedures in the high-vacuum pump or refrigerator manual.

4. Check the helium pressure gauge. The gauge should indicate 250 psig

(1725 kPa) minimum at 70°F. If additional gas pressure is required,

follow the instructions in Adding Helium Gas.

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