Heat Hero Direct Manuel utilisateur
INSTALLATION AND TECHNICAL MANUAL
Heat Hero, Shercock Road, Carrickmacross, Co. Monaghan, Ireland. TEL: +353 (0)42 9673732 Technical: +353 (0)86 8038863
Website: www.heathero.ie Email: [email protected]
Smart Innovation Products Ltd T/a Heat Hero
CONTENTS:
BENEFITS OF HEAT HERO AND INSTRUCTIONS BEFORE LIGHTING BOILER STOVE 1
INSTALLATION INSTRUCTIONS - 2
HEAT HERO DIRECT CONNECTED WITH AN OIL/GAS BOILER, SOLAR PANELS,AND A PRESSURE CYLINDER 3
INSTALLATION INSTRUCTIONS - 4
HEAT HERO DIRECT CONNECTED WITH A PRESSURISED BOILER, SOLAR PANELS, A PRESSURE CYLINDER AND A CENTRAL ZONING SYSTEM 5
TECHNICAL DATA 6
THERMAL SAFETY VALVE & HEAT EXCHANGER 7
HEAT HERO INNOVATIVE PRODUCTS 8
It is important that this information booklet is read and understood fully before installation.
*This unit MUST only be installed by a fully qualified person who understands and adheres to all relevant regulations.
CAUTION - HEAT HERO DIRECT MUST NOT BE INSTALLED AS A CONCEALED UNIT
The following instructions are given to help the installer ensure a safe and efficient installation and to get the most heat from
the solid fuel heating system.
INSTALLATION AND TECHNICAL MANUAL
IMPORTANT - INSTRUCTIONS
BEFORE LIGHTING THE STOVE:
1. Make sure the system is full of water.
2. Make sure that all of the valves are open.
3. Turn On and Off the circulating pump to clear any air in the heating system.
4. Turn On the circulating pump and light the stove slowly until radiators start to heat.
5. The solid fuel circulation pump should be turned up to the maximum speed and the pipe
thermostat to be should be set 50°-55°.
BENEFITS OF HEAT HERO DIRECT
Heat Hero Direct is a fully open vented heating system.
Heat Hero Direct has a built-in Cooling Loop for gravity
and safety.
Solid Fuel Boilers can be safely connected to DHW
pressurised cylinders and work efficiently.
There is no need to change the cylinder.
There is no need to dig up floors.
Water is pumped directly from the solid fuel boiler to the
radiators and Domestic Hot Water Cylinder.
There are no electrical components or moving parts on
Heat Hero Direct.
Pipe thermostat is installed beside the solid fuel boiler
for accurate temperature readings.
There is no Heat Exchanger fitted on the solid fuel side
of the heating system.
See detailed Video on website
www.heathero.ie
1
HEAT HERO DIRECT GRAVITY & COOLING LOOP
INSTALLATION INSTRUCTIONS:
1. Heat Hero Direct is installed above the solid fuel boiler to allow gravity to pass through the solid fuel boiler and Heat Hero Direct.
2. The pipe thermostat must be of good quality and should be fitted as close to the solid fuel boiler as per diagrams. (Caution should be
taken that the heat from the stove does not damage the workings of the pipe thermostat.)
3. The circulation pump should be an 8m Head pump and it should be fitted beside the Heat Hero Direct.
4. The Cold Feed must be connected to the Gravity Return.
5. The Heating Storage Tank should be galvanized and be a minimum of 1m above the highest point of the heating System (e.g. above
the Heat Hero Direct or above the radiators)
6. A minimum sized 3/4’’ expansion pipe should be connected to the gravity flow and piped into a galvanised tank as per diagram.
7. The Non return Valves should be of good quality and installed as per the diagram.
8. Auto air vents should be of good quality and installed as per the diagram.
9. Blow off valves should be installed at the secondary heat source.
Heating zones:
If the heating system is zoned, at least one radiator zone must be open when the circulation pump comes on.
Pressurised Cylinder:
Heat Hero Direct can be connected with solar and a DHW pressurised cylinder safely and efficiently.
Cooling Loop:
If the Solid Fuel Boiler heats above 99° the liquid filled temperature probe will open the thermal safety valve and mains water will cool the
gravity circuit and the solid fuel boiler.
2
3
DIAGRAM SHOWING HEAT HERO DIRECT IN A DUAL HEATING SYSTEM WITH A PRESSURE CYLINDER,
SOLAR, RADIATORS AND UNDERFLOOR HEATING
See detailed Video on website www.heathero.ie
INSTALLATION INSTRUCTIONS:
1. Heat Hero Direct is installed above the solid fuel boiler to allow gravity to pass through the solid fuel boiler and Heat Hero Direct.
2. The pipe thermostat must be of good quality and should be fitted as close to the solid fuel boiler as per diagrams. (Caution should be
taken that the heat from the stove does not damage the workings of the pipe thermostat.)
3. The circulation pump should be an 8m Head pump and it should be fitted beside the Heat Hero Direct.
4. The Cold Feed must be connected to the Gravity Return.
5. The Heating Storage Tank should be a galvanized and be a minimum of 1m above the highest point of the heating System (e.g. above
the Heat Hero Direct or above the radiators)
6. A minimum sized 3/4’’ expansion pipe should be connected to the gravity flow and piped into a galvanised tank as per diagram.
7. The Non return Valves should be of good quality and installed as per the diagram.
8. Auto air vents should be of good quality and installed as per the diagram.
9. Blow off valves should be installed at the secondary heat source.
Heating zones:
If the heating system is zoned, at least one radiator zone must be open when the circulation pump comes on.
Pressurised Cylinder:
Heat Hero Direct can be connected with solar and a DHW pressurised cylinder safely and efficiently.
Cooling Loop:
If the Solid Fuel Boiler heats above 99° the liquid filled temperature probe will open the thermal safety valve and mains water will cool the
gravity circuit and the solid fuel boiler.
High Pressure Gas Boiler and Heat Exchanger:
Heat Hero Direct can be used very efficiently with high pressure gas boilers by putting the heat exchanger on the gas boiler. (A
Heat Exchanger is up to 98% efficient when installed on a controlled heat source like a Gas Boiler, because the Gas Boiler will
switch off automatically and wait for the circulating pump to take away the heat from the Heat Exchanger.
A Solid Fuel Boiler is a non-controllable heat source and can not turn off automatically. It can get up to twice as hot as an Oil or
Gas Boiler so the Heat Exchanger can over heat and is not efficient and should not be installed on a Solid Fuel Boiler.)
4
5
DIAGRAM SHOWING HEAT HERO DIRECT IN A HIGH PRESSURE DUAL HEATING SYSTEM WITH A PRESSURE
CYLINDER, SOLAR, RADIATORS AND UNDERFLOOR HEATING
See detailed Video on website www.heathero.ie
TECHNICAL DATA – HEAT HERO DIRECT
GENERAL TECHNICAL INFORMATION HEAT HERO DIRECT
Overall Length 250 mm
Overall Depth 100 mm
Overall Height 200 mm
Overall Weight 2.8 KG
Maximum test pressure 6 Bar
Maximum work pressure 4 Bar
Maximum Heat Capacity 44 KW
Material is Mild Steel & Brass Stainless Steel
PORT 1 1’’BSP FEMALE SOLID FUEL BOILER GRAVITY RETURN CONNECTION
PORT 2 1’’ BSP FEMALE RADIATOR RETURN CONNECTION
PORT 3 1’’ BSP FEMALE RADIATOR FLOW CONNECTION
PORT 4 1’’ BSP FEMALE SOLID FUEL BOILER GRAVITY FLOW CONNECTION
PORT 5 3/4’’ COMPRESSION WATER MAINS COOLING LOOP
PORT 6 3/4’’ COMPRESSION WATER MAINS COOLING LOOP
6
PORT 2
PORT 1
PORT 3
PORT 4
PORT 6 PORT 5
The AFRISO thermal safety valve TAS 03 is used for thermal protection of sealed or
open solid fuel heating systems as per EN 12828 with a heating capacity of up to 100
kW (86,000 kcal). The thermal safety valve consists of a valve housing, a valve, two
independent bellow type displacement probes with liquid-filled temperature probes and
a pocket. The pocket is installed in the upper part of the boiler. The capillary tube (1,300
or 4,000 mm) integrated in the pocket is protected by a flexible metal hose. The thermal
safety valve is connected to the hot water outlet of the water heater or to the inlet of the
safety heat exchanger. If the response temperature of 99 °C is exceeded, the heat
expansion of the silicone oil in the probe system causes a stroke via the bellows which
opens the valve to supply cooling water from the mains system. This keeps the
maximum permissible temperature in the boiler from being exceeded. If one of the
temperature probes fails, the second temperature probe provides redundancy. Correct
operation of the thermal safety valve TAS 03 can be verified quickly and easily by
simply pressing the valve head. TAS 03 can be mounted horizontally or vertically. It
must be ensured that hazards caused by hot water or vapour at the free outlet of the
discharge line into the funnel are excluded. The thermal safety valve TAS 03 is suitable
for operating temperatures from 5 to 115 °C and an operating pressure of up to 10 bar.
Connections include two G¾ female threads for the pocket and a G´ male thread.
AFRISO Thermal Safety Valve TAS 03
44 Kw Stainless Steel Heat Exchanger used for Cooling Loop
Number of plates 20
Length / Width / Height
(without connections, in mm) 191 / 73 / 51,8
Max. flow 4 m³ / h
Connecting height 12 mm
Capacity 0,018 l per plate = 0,36 Liter
Effective exchange surface 0,012 m² per plate = ca. 0,24 m²
Temperature range -195°C up to +225 °C
Temperature range 20 bar
Power max. 44 kW
Plate material stainless steel AISI 304
Connecting piece material stainless steel AISI 304
Circulation F1 -> F3 / F4 -> F2
Connectors F1 & F3 12,70mm (1/2") (according to ISO-G)
F2 & F4 19,05mm (3/4") (according to ISO-G)
Soldering material 99,9% copper
7
Table des matières
