HE-VA Front-Roller Manuel utilisateur

Manual no. 8000431-01 061021

Contents

EC DECLARATION OF CONFORMITY..........................................................................................3

Delivery Check ....................................................................................................................................4

Machine description.............................................................................................................................4

Working with the Front-Roller ............................................................................................................4

Technical specifications.................................................................................................................5

Safety Instructions, regarding Hydraulic System ................................................................................5

Safety around the Top-Cutter Solo ......................................................................................................6

Markings on the machine.....................................................................................................................7

Maintenance.........................................................................................................................................8

Disposal................................................................................................................................................8

Spare Parts List ....................................................................................................................................9

Front-Roller with V-Profile roller....................................................................................................9

Hydraulics folding..........................................................................................................................12

Hydraulic Spring-Board.................................................................................................................13

Lubrication chart................................................................................................................................14

EC DECLARATION OF CONFORMITY

in accordance with the EU Machinery Directive 2006/42/EC

applicable as from December 29th 2009:

HE-VA ApS

N. A. Christensensvej 34,

DK-7900 Nykøbing Mors

hereby confirms that the following machine has been manufactured in accordance with the Council

Directive 2006/42/EC.

The declaration comprises the following machines:

Front-Roller

3,0m hydraulic foldable

Nykøbing the 28th february 2016 Villy Christiansen

The undersigned is furthermore authorised to compile technical documentation for the above

machine.

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Delivery Check

Check the Front-Roller for any damage when it is received at either the dealer and the final

customer.

Check that the frame construction has not been exposed to impacts.

Check the hydraulic hoses, at hydraulic models, for cuts and squeezing damages. Check also the

other hydraulic components, are not damaged during transport.

Machine description

The Front-Roller is a hydraulic foldable model as a 2-section construction.

The machine can be delivered with 11 different ring options.

The machine is delivered as a front mounted model, and some optional accessories are available.

Additional Equipment:

•Frontharrow with spindle adjustment and 12x45 mm tines

•Spring-Board 10x80 mm tines, with mechanical adjustment of hight and hydraulic

adjustment of tine angel

•Travers locking system with individual on- and of mounting without tolls

•LED-light bar

•2 stk. reflex boards

•Stabilization equipment

•Edge equipment

•Easy Change tines for quick replacement

•Top-Cutter

Working with the Front-Roller

The area must be dry and firm to achieve the best result. Drive around wet spots where the machine

sinks and works unintentionally.

The speed to be driven should be between 6 - 10 km / h. For solid stones, the speed must be reduced

and possibly lift the machine.

Avoid driving over deep tracks in the field that are perpendicular to the direction of travel, with the

Front-Roller lowered.

The tractor's lift arms must always be in the float position while driving.

The machine support legs must always be used when the machine is disconnected. The machine

can stand without support legs but is unstable and can tip over with a slight impact.

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Technical specifications

Work

width

Ringtype

Qty. of

rings

Transport width

Weight kg

3,0m hydr.

foldable

510 mm/21” Cambr.

2,13 meter

1.240

560 mm/22,5” Cambr.

1.410

620 mm/24” Cambr.

1.630

450/500 mm Star ring

1.290

550/600 mm Star ring

1.590

Twin 450/450 Star ring

1.120

Twin 550/550 Star ring

1.300

485/530 mm Cross-kill

1.010

550/600 mm Cross-kill

1.360

600 mm V-profile ring

1.200

700 mm V-profile ring

1.150

Safety Instructions, regarding Hydraulic System

•The highest allowable pressure is 225 bar.

•It is recommended to mark the hydraulic connections between the implement and tractor, to

avoid incorrect operation!

•When checking for hydraulic leaks, suitable safety gear must be used due to danger. (Safety,

goggles, gloves, etc.)

At high pressure, hydraulic oil can penetrate the skin and cause serious injuries.

•Before any work at the hydraulic system, the implement must be lowered to solid ground.

Pressure must be relieved, engine stopped, and ignition key removed.

•Check the hydraulic hoses on a regular basis, however, every six months as a minimum due

to any cracks, wear and tear, etc. Replace any defective hoses immediately.

•Hydraulic hoses last for no more than 5 years.

New hydraulic hoses must be identical to the manufacturer’s specifications.

Oil pressure

Minimum 170 bar

Hydraulic outlets

1 double acting

Quick couplings, standard

Sterling type E 402

Hydraulic oil: The machine is filled with

Hydro Texaco HD32

Specification DIN 51524-3 / ISO 11158 L-HV

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Safety around the Top-Cutter Solo

Do not operate the machine, if any people

are at risk in the dangerous area.

When persons are at risk in the dangerous area (e.g., when doing adjustments, maintenance or

connect or disconnecting), the following points must be met:

•Lower the machine on solid ground.

•Hydraulics must be relieved.

•Tractor must be turned off, and the key removed.

•Driver must be aware, when operating that there is no persons at risk in the dangerous area.

•The machine must not be operated by persons who have not been properly instructed or

trained

•He-Va cannot be held responsible for any falling accidents due to washing lubrication and

other maintenance tasks

Most accidents when operating the machine, transporting and doing maintenance occurs, when

avoiding the simplest safety regulations.

For this reason, it is of highest importance, that any person who is operating the machine, strictly

follows the safety regulations and other instructions, which belongs the machine.

The machine must only be operated, maintained, and fixed by persons, who is confident with and

skilled for this work and is aware of moments of danger, which can occur.

ATTENTION!! Rotating parts and clothes in a loose condition, is a dangerous combination.

IMPORTANT!! It is strictly prohibited for any person to stand on the frame or chassis

of the machine, when it is either operating or the tractor is idling.

Instructions for transport on public roads:

Before transport on public roads, make sure that the attachment of the implement to the tractor, is in

accordance with the local rules and regulations in force (permitted total weight, permitted axle load,

transport width, lights and warning signs).

Front axle load:

When the implement is attached and at maximum load, the tractors driving properties must be

ensured. Check that the front axle is sufficiently loaded. The front axle load must be at least 20% of

the tractors weight. Permitted axle load and total weight for the tractor must be respected.

NB! The driving, controlling and braking properties are affected by the attached implement.

People at risk: Any person, who is completely or partially in the dangerous area.

Dangerous area: At the machine and underneath it, and in a distance of 4 m from it.

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Markings on the machine

Several markings are located on your machine, which contains safety regulations and other

instructions to inform about correct operating.

Please read these instructions carefully and make the driver aware about the markings and safety

regulations in this Operating Instructions. Keep the markings clean and readable. If they are not,

they must be replaced.

Safety and other markings on the machine

Study the Operating Instructions thoroughly before any

operation of the machine and observe all safety

instructions.

Plate with number and year of manufacture.

Warning instruction

Take care that no persons are within the machine’s

hazardous area during the unfolding and folding procedure.

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Maintenance

After 10 hours of operation, tightening of wheels, bearings and stop rings must be done. If this is

not respected our warranty will lapse.

Maximum torque according to ISO 898-1 in Nm. With lubricated thread

Metric thread

Quality 8.8

Quality 10.9

Quality 12.9

M10x1,5

M12x1,75

110

M14x2,0

105

150

176

M16x2,0

164

235

274

M18x2,5

233

323

377

M20x2,5

331

458

535

M22x2,5

450

622

727

M24x3,0

572

791

925

•On foldable models the cylinder bushings and hinge joints must be greased at every 20 hour

of operating

•Bearings at the rollers twice a year and after every machine wash.

Eventually damages at the paint must be repaired at least once in the season. This will preserve

and make the machine stay in a good condition for many years.

Disposal

When, after many years of use, the machine is to be regarded as end-of-life, it must be disposed of

to a registered and approved product dealer. This will carry out the statutory discharge and disposal

of hydraulic oil, as well as sorting materials for further processing for recycling.

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Spare Parts List

Front-Roller with V-Profile roller

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