Haydon IDEA Manuel utilisateur
IDEATM PROGRAMMABLE
BRUSHLESS MOTOR DRIVE
MANUALS
CONTENTS:
HARDWARE MANUAL
SOFTWARE MANUAL
COMMUNICATIONS MANUAL
2
Table of Contents
Revision History ................................................................................................................. 3
Introduction......................................................................................................................... 4
Specifications...................................................................................................................... 5
Engineering Drawings ........................................................................................................ 6
Connections......................................................................................................................... 7
Basic Wiring Diagram ........................................................................................................ 8
Accessories ......................................................................................................................... 8
Encoder Inputs .................................................................................................................... 9
Encoder Wiring................................................................................................................. 10
Hall Cell Inputs................................................................................................................. 11
Hall Cell Wiring................................................................................................................ 11
Digital I/O Pin Descriptions.............................................................................................. 12
Open Collector Output Pin Description............................................................................ 12
Input Pin Description........................................................................................................ 12
Digital I/O Wiring............................................................................................................. 13
Digital Output Wiring Examples...................................................................................... 14
Digital Input Wiring Examples......................................................................................... 14
3
Revision History
Date
Description
January 2015
Initial version
4
Introduction
This manual is intended to provide basic hardware specifications for the Haydon
Kerk Brushless IDEA drive. For detailed information on use and programming of
the drive, please refer to the IDEA Drive User’s Manual. For detailed information
on the command structure of the drive for coding purposes, please refer to the
IDEA drive Communication Manual. All manuals are available at idea-drive.com.
5
PBL4850E
IDEA™ Drive
Specifications
Attribute
Value
Drive Input Voltage Range
12 – 48 VDC
Maximum Drive Current (per phase)
4.0 Arms (Up to 6.5 Apeak
current boost capability during
ramping)
Motor Type
3 Phase Brushless
Commutation Type
Sinusoidal with Hall Cell
Initialization
Hall Cell Spacing
60°/ 120°
Type of Ramping
Trapezoidal
S-Curve
Communications
USB (Mini B connector)
Digital I/O Voltage Range
5-24Vdc
Digital Inputs
4
Digital Sinking Outputs
4
Digital Output Maximum Sinking Current
200mA (each)
Digital Input Maximum Current
8mA (each)
Maximum Temperature
70ºC (Measured at heat sink)
Program Storage Size-Type
85 Kbytes-Flash
Maximum Number of Stored Programs
85, Referenced by 10
character program names
Position counter range
64bit
Interrupt sources
4 inputs (rising, falling or both
edges), internal position
counter (when reaching a
programmed position).
6
PBL4850E
IDEA™ Drive
Engineering Drawing
Engineering Drawings
7
Connections
Basic Wiring:To connect power to the drive and control it with the IDEA Drive
User Interface you will need the following:
•A power supply, minimum of 12VDC.
•A PC
•Power cable ( available from Haydon Kerk p/n 56-1348)
•Hall cell / Encoder harness (available from Haydon Kerk p/n 56-1856)
•Motor connected with screw terminal block ( available from Haydon Kerk
p/n 56-1570
•10 wire I/O cable (available from Haydon Kerk p/n 56-1352).
oNote: this cable is only required if the drive is interacting with an
external device.
•USB to Mini B USB cable ( available from Haydon Kerk p/n 56-1346 )
The following page contains the proper wiring diagram for the IDEA drive, power
supply and PC. The I/O and encoder cables are omitted.
8
Basic Wiring Diagram
Accessories
Accessories
Part No.
USB Cable (A to mini B), 2 meters
56-1346
Power Cable, 1 meter
56-1348
I/O Cable, 1 meter
56-1352
Motor Connector Screw Terminal
56-1570
Hall Cell & Encoder Cable
56-1856
9
Encoder Inputs
The IDEA drive is equipped with inputs for a single-ended, Quadrature
encoder attached to the motor it drives. Quadrature encoders have 2 output
signals, A and B, which are nominally 90 electrical degrees out of phase. On
each rising or falling edge, the relative logic levels of the two phases can be used
to determine the direction of rotation. The decoder within the drive interprets A
leading B as motion in the clockwise direction, as viewed from the front face of
the motor. This means that if a rising edge is detected on phase A, and phase B
is at a logical high, then the motor just rotated counter-clockwise.
The IDEA drive watches for the rising and falling transitions on phase A
and B, and increments or decrements the position counter accordingly. Using this
method, a 1000 cycle per revolution optical rotary encoder would have 4000
counts per revolution.
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