HAWE Hydraulik DG 1 R Manuel utilisateur

Pressure switch type DG
Product documentation
D 5440
10-2020-1.1
Piston-type pressure switch
Operating pressure pmax: 00 bar
Pressure switch type DG
Product documentation
D 5440
10-2020-1.1
Piston-type pressure switch
Operating pressure pmax: 00 bar

© by HAWE Hydraulik SE.
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HAWE Hydraulik respects these legal provisions in all cases.
Printing date / document generated on: 04.11.2020
2/21 D 5440 - 10-2020-1.1 © HAWE Hydraulik SE

Contents
1 Overview of pressure switch type DG...................................................................................................................4
2 Available versions, main ata............................................................................................................................. 5
3 Parameters......................................................................................................................................................... 8
3.1 General and hydraulic........................................................................................................................................... 8
3.2 Electrical data....................................................................................................................................................10
4 Dimensions...................................................................................................................................................... 12
5 Assembly, operation an maintenance recommen ations.....................................................................................17
5.1 Intended use..................................................................................................................................................... 1
5.2 Assembly information......................................................................................................................................... 1
5.2.1 Preparing the base plate for DG 3........................................................................................................................ 1
5.3 Operating instructions.........................................................................................................................................18
5.4 Maintenance information..................................................................................................................................... 18
5.5 Adjustability and switching pressure.....................................................................................................................19
6 Other information.............................................................................................................................................20
6.1 Accessories, spare parts and separate components.................................................................................................. 20
© HAWE Hydraulik SE D 5440 - 10-2020-1.1 3/21

1Overview of pressure switch type DG
Pressure switches open and close an electrical contact at a previously dened
pressure. As soon as the pressure is reached, a further work step is started or
stopped by an electrical signal.
Features an benets:
■Compact design
■Option of integration into the HAWE modular system
■Operating pressures up to 1000 bar
Inten e applications:
■General hydraulic systems
■Machine tools
Pressure switch type DG 1
Pressure switch type DG 3
4/21 D 5440 - 10-2020-1.1 © HAWE Hydraulik SE

2Available versions, main ata
Circuit symbol: DG 1 DG 3
Or er co ing example:
DG 1 RF
DG 33
DG 35
DG 34 M
- KB
V
- YS 8
300 F
Pressure setting (factory-set, optional), bar ■Series: setting with increasing pressure
■Coding F: setting with decreasing pressure
Hy raulic connection "Table 4"
A justment evices "Table 3"
Low-temperature seal congurable only with DG 35 -X. and DG 364 -X.
Their micro switches are installed with gold contacts.
Electrical connection "Table 2"
Basic type "Table 1"
© HAWE Hydraulik SE D 5440 - 10-2020-1.1 5/21

Table 1 Basic type
Pressure setting (range) (bar)Basic type Description
pmin–max pmax
DG 1 R Scale, pipe connection
DG 1 RF Scale, front ring for control panel installation, pipe connection
DG 1 RU
DG 1 RUFS Scale mounted with 180° rotation, for “suspended” installation
20 ... 600 600
DG 33
DG 34
DG 35 *
DG 36
DG 364 *
DG 365
Manifold mounting 200 to 00
100 ... 400
20 to 250
4 to 12
4 to 50
12 to 1 0
00
*DG 35 and DG 364 in version -X.-KB have different hydraulic data depending on the temperature.
For further information, please look at Chapter 3.1, "General and hydraulic".
Table 2 Electrical connection
Co ing Electrical connection Protection class
(IEC 60529)
DG 1 R
DG 1 RF
DG 1 RU
DG 1 RS
DG 1 RFS
DG 1 RUFS
DG 3
-- Terminal connection IP 54 o
-- Line connector
DIN EN 1 5 301-803 A
IP 65 o o
- X DIN EN 1 5 301-803 A
(without line connector)
IP 54 o
- X1 DIN EN 1 5 301-803 A
(without line connector)
IP 54 o
- AMP AMP Junior Timer IP 6 o
- S SCHLEMMER (bayonet PA 6) IP 6 o
- M M12x1 (in compliance with DESINA) IP 6 o
Table 3 A justment evices
Co ing Version
No esignation - Turn knob for DG 1 R(S), DG 1 RF(S)
- Adjusting screw for DG 3..
- DG 35.. - KB and DG 364..- KB with gold contacts only have an adjusting screw
Ronly DG 3.. : Adjustable by hand (wing bolt and wing nut)
Vonly DG 3.. : Turn knob
Honly DG 3.. : - Lockable turn knob (BKS lock)
- Key in line with factory specifications for the automotive industry; a key is included in the scope
of delivery (with an additional key held by authorised plant personnel).
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Table 4 Hy raulic connection
Suitable for DG 1 R..
For combination with various ttings, see D 065
Co ing Connection type
Directly using a type-B pipe screw connection in accordance with DIN 3852-2
G 1/4 or G 1/2 A connection thread (ISO 228-1 (BSPP))
No esignation
With union nut DIN 16283 (pressure gauge screw tting, e.g. DIN 162 0)
Suitable for DG 3..
Co ing Connection type
No esignation Manifold mounting
- 1/4 Pipe connection G 1/4 (BSPP)
- Y1 Tapped journal G 1/4 A (BSPP)
- Y2 Tapped journal M12x1.5
- Y3 Tapped journal G 1/8 (BSPP)
- YS 6
- YS 8
Tapered cone #6 and #8 for a cutting ring and union nut
- Y6
- Y8
Pipe bracket #6 and #8 for a pipe screw connection
© HAWE Hydraulik SE D 5440 - 10-2020-1.1 /21

3Parameters
3.1 General an hy raulic
Description Pressure switch
Design Spring-loaded piston-type pressure switch
Mo el Pipe connection, manifold mounting
Material DG 1: Galvanised steel housing
DG 3: Zinc die casting housing
Tightening torques See Chapter 4, "Dimensions"
Installation position DG 1 R.. = Vertical, sideways scale, hydraulic part at the bottom
DG 3.. = As desired
Hy raulic ui Hydraulic oil: according to part 1 to 3;
ISO VG 10 to 68 according to DIN ISO 3448
Viscosity limits: min. approx. 4, max. approx. 1500 mm2/s
opt. operation approx. 10... 500 mm2/s.
Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol)
and HEES (synthetic ester) at operating temperatures up to approx. + 0°C.
Cleanliness level ISO 4406
21/18/15...19/1 /13
Temperatures Ambient: approx. -40 ... +80°C, Fluid: -25 ... +80°C, Note the viscosity range!
Start temperature: down to -40°C is permissible (observe start viscosities!),
as long as the steady-state temperature is at least 20K higher during subsequent operation.
Biologically degradable pressure uids: Observe manufacturer's specifications. By considera-
tion of the compatibility with seal material not over + 0°C.
Hy raulic ata of DG 35 -X.-KB an
DG 364 -X.-KB Temperature range -30°C < x < 0°C 0°C < x < 50°C
Speed of pressure change < 6 bar/s
DG 35 80 ... 250 bar 20 ... 250 barPressure setting pmin to pmax
DG 364 35 ... 50 bar 12 ... 50 bar
DG 35Maximum pressure pmax
DG 364 500 bar 500 bar
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Weight
Type
DG 1 R.. = 1.3 kg
DG 33 = 0.3 kg
DG 34 = 0.3 kg
DG 35 = 0.3 kg
DG 36 = 0.3 kg
DG 364 = 0.3 kg
DG 365 = 0.3 kg
DG 3.. - 1/4 = 0.4 kg
DG 3.. - Y.. = 0.4 kg
© HAWE Hydraulik SE D 5440 - 10-2020-1.1 9/21

3.2 Electrical ata
Switching operations/h Reference values approx. 2000 switching operations/h max. (roughly equally distributed).
Note the number of possible switching cycles; see below. Switching accuracy * 2 to 3%
(repeat accuracy for increasing pressure!)
DG 1 R
DG 1 RF
DG 1 RU
DG 1 RS
DG 1 RFS
DG 1 RUFS
DG 3. - X
DG 3. -S
DIN EN 1 5 301-803 ATerminal connection
Cable 3x0. 5
See also the product assembly
instructions
3-pole 3-pole
Electrical connection
DG 3. - AMP DG 3. - M DG 3. - X1
AMP Junior Timer DIN EN 1 5 301-803 A
4-pole 4-pole 3-pole
1+24 V
2PNP switching signal
3GND
4IO-Link
10/21 D 5440 - 10-2020-1.1 © HAWE Hydraulik SE
Ce manuel convient aux modèles suivants
9
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