HAWE Hydraulik A 100 Manuel utilisateur
Mini hydraulic power pack type A 100 and A
065
Original assembly instructions
B 6025
12-2021-1.1en
Operating pressure pmax:
Usable volume Vuse:
210bar
0.2 to 0.8 l
© by HAWE Hydraulik SE.
The reproduction and distribution of this document as well as the use and communication of its contents to others without explicit
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All rights reserved in the event of patent or utility model applications.
Brand names, product names and trademarks are not specifically indicated. In particular with regard to registered and protected names
and trademarks, usage is subject to legal provisions.
HAWE Hydraulik respects these legal provisions in all cases.
HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the
intellectual property rights of third parties.
Printing date / document generated on: 20.12.2021
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Table of Contents
1 About these instructions.................................................................................................................................. 4
1.1 Target audience................................................................................................................................................. 4
1.2 Safety instructions and symbols...........................................................................................................................4
1.3 Applicable documents......................................................................................................................................... 5
2 For your safety................................................................................................................................................ 6
2.1 Intended use.....................................................................................................................................................6
2.2 Misuse.............................................................................................................................................................. 6
2.3 Residual risks.................................................................................................................................................... 6
2.4 Duties of the operator........................................................................................................................................7
2.5 Qualification of the personnel............................................................................................................................. 8
2.6 Personal protective equipment.............................................................................................................................8
3 About this product........................................................................................................................................... 9
3.1 Markings........................................................................................................................................................... 9
3.2 Structure......................................................................................................................................................... 10
3.3 Functions........................................................................................................................................................ 11
3.4 Control............................................................................................................................................................12
4 Transport and storage..................................................................................................................................... 13
4.1 Transport equipment......................................................................................................................................... 13
4.2 Scope of delivery............................................................................................................................................. 13
4.3 Checking the delivery........................................................................................................................................14
4.4 Storage........................................................................................................................................................... 14
5 Assembly and installation...............................................................................................................................15
5.1 Hydraulic connection........................................................................................................................................ 15
5.2 Electrical connection........................................................................................................................................ 16
6 Start-up......................................................................................................................................................... 18
7 Operation....................................................................................................................................................... 19
7.1 Switching the hydraulic system on/off................................................................................................................ 19
8 Maintenance...................................................................................................................................................20
8.1 Maintenance plan............................................................................................................................................. 22
8.2 Service............................................................................................................................................................22
8.2.1 Checking for leakage in the hydraulic system....................................................................................................... 22
8.2.2 Venting the hydraulic system............................................................................................................................. 23
8.2.3 Checking the hydraulic uid level and replacing it................................................................................................23
8.2.4 Replacing 2/2-directional seated valve SP3......................................................................................................... 24
9 Disassembly and disposal................................................................................................................................25
10 Troubleshooting..............................................................................................................................................26
11 Appendix........................................................................................................................................................27
11.1 Technical data..................................................................................................................................................27
11.1.1 Operating conditions.........................................................................................................................................27
11.1.2 Weights and measures.......................................................................................................................................28
11.1.3 Electrical data..................................................................................................................................................28
11.2 Circuit diagram................................................................................................................................................ 33
HAWE Hydraulik SE B 6025 - 12-2021 - 1.1en 3/34
1About these instructions
This manual is part of the product and describes the safe and proper use in all operating phases.
All photos and drawings in this manual show an available product variant. For precise details concerning
the variant you have purchased, please refer to the type plate attached to the product.
Read instructions before use.
Make the manual accessible to operating and maintenance personnel at all times.
Keep this manual for the lifetime of the product.
Only pass on the product to third parties together with this manual.
1.1 Target audience
The target audience of this manual is trained and qualied personnel who are familiar with the installa-
tion, operation and maintenance of machines.
The manual provides relevant information for the machine manufacturer and machine operator as well as
for training courses.
To request further information about the product, contact HAWE Micro Fluid GmbH.
1.2 Safety instructions and symbols
Safety indication In these instructions, the following warning and safety notes are used:
Symbol Meaning
DANGER
Draws your attention to a hazardous situation that can lead directly to serious injury
or death if not avoided.
WARNING
Draws your attention to a hazardous situation that can indirectly lead to serious
injury or death if not avoided.
CAUTION
Draws your attention to a hazardous situation that can indirectly lead to light to
moderate injury if not avoided.
Notice to prevent environmental and material damage.
Information to ensure the correct use of the product.
Safety symbols General safety symbol
Draws your attention to additional safety information.
Slipping hazard Dragging hazard from moving parts
Harmful substances Tripping and falling hazard
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Fire accelerants Falling loads
Burn hazard Crushing hazard
Electrical voltage Suspended loads
No access to persons with pacemakers
and defibrillators
Mandatory signs Protective equipment
Safety boots
Wear appropriate safety boots to protect your feet against mechanical hazards
Work gloves
Wear suitable work gloves to protect your hands against chemical and mechanical
hazards.
Safety goggles
Wear safety goggles to protect your eyes against chemical and mechanical hazards.
Protective clothing
Wear tted clothing without protruding parts.
Follow the safety data sheet of the hydraulic uid.
1.3 Applicable documents
Standard Designation
2006/42/EC
DIN EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1
ISO 4413
DIN EN ISO 12100
DIN 51524 Pressure uids - Hydraulic oils - Part 1: HL hydraulic oils, Minimum
requirements
ISO 4406
D 6025 Mini hydraulic power pack type A 100 and A 065 data sheet
HAWE Hydraulik SE B 6025 - 12-2021 - 1.1en 5/34
2For your safety
The product is built according to the state of the art and recognized safety regulations.
Nevertheless, there is a risk of personal injury and damage to property if this chapter and the safety
instructions in this manual are not observed.
2.1 Intended use
■The product is a technical work tool and intended for commercial and industrial use only.
■The product may only be operated in accordance with the technical data, operating conditions and
performance limits specied in this manual.
■Only use original accessories and original spare parts approved by the manufacturer.
■The product may only be used indoors.
■The product is primarily used to raise and lower operating tables/robots, window lifters and test
benches.
Partly completed machinery
The product is a partly completed machine according to the EC Machinery Directive 2006/42/
EC and is intended exclusively for installation in a machine or system. The product is
controlled via the manufacturer's machine / plant control.
Follow the manufacturer's operating instructions.
2.2 Misuse
■Use in other operating modes than specied in the intended use
■Using the product beyond the specied performance limits
■Do not use the product in potentially explosive areas.
■Do not paint over elastic seals, the bearings of moving parts or hose lines.
2.3 Residual risks
When handling hydraulic uid, comply with the safety data sheet of the manufacturer of the
hydraulic uid.
DANGER
Hazard from explosive combustion
Hydraulic uid as well as the mist and vapor of hydraulic uid are re accelerants. Contact with ignition
sources leads to explosive combustion. Serious injury or death.
Avoid re, open ames and smoking in the vicinity of the product.
Immediately dispose of combustible materials wetted with hydraulic uid as special waste.
Do not use ammable or corrosive cleaning uids.
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WARNING
Electrical and magnetic elds
Electrical and magnetic elds impair the functionality of cardiac pacemakers and implanted defibrilla-
tors.
People with pacemakers or implanted defibrillators must maintain a sufcient distance from
magnets.
Advise people with pacemakers or implanted defibrillators against approaching magnets.
Cordon off the area around the drive system and afx suitable warning signs to the barriers.
WARNING
Risk of injury from crushing and shearing
Parts of the body may be crushed or severed between the machine frame and hydraulic system due
to lack of caution during transport, assembly and disassembly.
Never reach between the hydraulic system and the machine frame.
Ensure that third parties cannot enter the hazardous area.
Wear work gloves and work boots.
2.4 Duties of the operator
Observe and comply with regulations:
Do not put the product into operation until the complete machine or system complies with the
country-specic regulations, safety regulations and standards of the application.
Observe and apply regulations for accident prevention and environmental protection.
Operate product safely:
Despite safety devices, the product still poses residual risks. Observe the safety instructions in this
manual to reduce health hazards and avoid dangerous situations.
The operator must ensure that the operating conditions (see general, hydraulic and electrical data) are
within the operating limits of the product.
Keep all instructions / signs on the product in legible condition and observe them.
Instruct personnel:
Regularly train the personnel in all points of these instructions and ensure that they are observed.
Ensure the terms of the industrial safety and operating instructions are observed.
Only use qualied personnel. Due to their training and experience, the qualied personnel must be
able to recognize risks and avoid possible hazards.
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2.5 Qualification of the personnel
The activities described in these instructions require basic knowledge of mechanics, hydraulics and
electrics.
For the transport and handling of heavy loads, additional knowledge in handling hoists and slings is
required.
The activities may only be carried out by an appropriate specialist or an instructed person under the
supervision of a specialist.
Activities other than those described in these instructions may only be performed by HAWE or
authorized specialist companies.
The personnel must have read and understood these instructions.
Trained personnel Personnel instructed comprehensively, by skilled staff on behalf of the owner, in how to perform its
appointed tasks and in how to use the product safely.
Specialist personnel Due to their technical training, knowledge and experience, specialists are able to assess and carry out the
assigned work and can independently recognize possible dangers.
Qualied electrician A person with appropriate professional training, knowledge and experience, so that he/she can recognize
and avoid dangers that can be caused by electricity.
Auditor Persons of a technical inspection body who are authorized to perform testing and monitoring tasks for
pressure equipment and electrical systems.
2.6 Personal protective equipment
Personal protective equipment is designed to prevent and reduce hazards.
In the instructions, safety instructions with mandatory symbols indicate the wearing of special
protective equipment for special activities.
Instruction and supply is carried out by the operator.
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3About this product
3.1 Markings
(1) Type plate
The type plate can be found on the equipment rack with the following information:
■Material number (6XX-XXXX-X)
■Serial number
■Production date (week, year)
(2) Hydraulic uid inlet (oil)
(3) Engravings for hydraulic connections (P / T)
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3.2 Structure
This hydraulic power pack is a hydraulically driven motor-pump unit with electric drive. It can be
connected to different consumers via the hydraulic interfaces P and T.
The hydraulic power pack is mainly used to generate pressure in a small installation space, such as for
actuating (operating) tables/robots, mobile working platforms or window lifters.
It is designed in the versions Q (one ow direction), and H (the lifting version), and it provides a ow
rate and pressure in accordance with the technical data. Here, the size of the tank, pump and motor can
be varied, along with the motor type.
A 065
1Hydraulic uid ller plug (M 14x1.5)
2Tank
3Equipment rack with pump and pressure-limiting valve
4Motor
A 100 H
1Hydraulic uid ller plug (M 14x1.5)
2Tank
3Equipment rack with
•pump
•pressure limiter P3B
•seated valve SP3 and
•throttle NG3
4Motor
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