HARWI ORCA Series Manuel utilisateur

MANUAL

ORCA

Harwi Holland BV

Lage Dijk 28

5705 BZ Hel ond

the Netherlands

Tel. + 31 (0)492 543355

Fax + 31 (0)492 522305

E ail [email protected]

Orca Eng. 9-2004

CONTENTS

GENERAL SAFETY REGULATIONS.........................................................................................6

GENERAL INFORMATION ....................................................................................................7

TECHNICAL DATA...............................................................................................................8

TRANSPORT FRAME WITH CRANE/FORKLIFTRUCK ...............................................................9

TRANSPORT BEAM WITH CRANE/FORKLIFTTRUCK ............................................................. 10

SETTING UP THE MACHINE............................................................................................... 11

POSITIONING VERTICAL SLIDE WAY ................................................................................. 12

ADJUSTING THE FRAME....................................................................................................13

ADJUSTING THE FRAME....................................................................................................14

CONNECTING TO THE ELECTRICITY SUPPLY......................................................................15

DIRECTION ROTATION OF THE MAIN SAW-BLADE ............................................................. 16

ADJUSTING THE MEASURE FOR VERTICAL CUTS ................................................................17

ADJUSTING THE MEASURE FOR HORIZONTAL CUTS...........................................................18

VERTICAL CUTTING.......................................................................................................... 19

HORIZONTAL CUTTING ....................................................................................................20

REITERATION STOP ......................................................................................................... 21

STOPS FOR HORIZONTAL CUTS ........................................................................................22

ADJUSTING THE RIVING KNIFE .........................................................................................23

FITTING THE MAIN SAW-BLADE........................................................................................ 24

CLEANING ....................................................................................................................... 25

CHECK BRUSHES ON HORIZONTAL TRACKS .......................................................................26

SMOOTHENING MIDWAY FENCES...................................................................................... 27

SMOOTHENING THE BOTTOM SUPPORT ............................................................................28

ADJUSTING MEASURE ......................................................................................................29

ADJUSTING MEASURE FOR HORIZONTAL CUTTING ............................................................ 30

MALFUNCTIONS ...............................................................................................................31

OPERATING THE SCORING BLADE (OPTIONAL)..........................................................32

OPERATING THE SCORING BLADE (OPTIONAL)..........................................................33

TRANSPORT ROLLERS (OPTIONAL)....................................................... 34

DIGITAL READ OUT (OPTIONAL) ......................................................35

DIGITAL READ OUT (OPTIONAL) ......................................................36

DIGITAL READ OUT (OPTIONAL) ......................................................37

DIGITAL READ OUT (OPTIONAL) .................................................... 38

EXPLODED VIEW TYPE ORCA ............................................................................................ 39

PARTS LIST TYPE ORCA.................................................................................................... 40

EXPLODED VIEW FRAME................................................................................................... 41

PARTS LIST FRAME ..........................................................................................................42

PARTS LIST FRAME ..........................................................................................................43

EXPLODED VIEW ALUMINIUM BACK SUPPORT....................................................................44

PARTS LIST ALUMINIUM BACK SUPPORT ...........................................................................45

EXPLODED VIEW TRK-SYSTEM-L (OPTIONAL)................................................................. 46

PARTS LIST TRK-SYSTEM-L (OPTIONAL) ......................................................................47

EXPLODED VIEW TRK-SYSTEM-R (OPTIONAL) ................................................................ 48

PARTS LIST TRK-SYSTEM-R (OPTIONAL).......................................................................49

EXPLODED VIEW MIDWAY FENCE...................................................................................... 50

PARTS LIST MIDWAY FENCE .............................................................................................51

CONTENTS

EXPLODED VIEW TRANSPORT ROLLERS (OPTIONAL).......................................................... 52

PARTS LIST TRANSPORT ROLLERS (OPTIONAL)..............................................................53

EXPLODED VIEW LENGTH STOP ........................................................................................54

PARTS LIST LENGTH STOP................................................................................................ 55

EXPLODED VIEW VERTICAL SLIDEWAY..............................................................................56

PARTS LIST VERTICAL SLIDE WAY .................................................................................... 57

PARTS LIST VERTICAL SLIDEWAY .....................................................................................58

EXPLODED VIEW STOPS FOR HORIZONTAL CUTS...............................................................59

PARTS LIST STOPS FOR HORIZONTAL CUTS ...................................................................... 60

EXPLODED VIEW HINGE FENCE (OPTIONAL) .................................................................. 61

PARTS LIST HINGE FENCE (OPTIONAL)........................................................................62

EXPLODED VIEW EXTRACTION PIPE.................................................................................. 63

PARTS LIST EXTRACTION PIPE.......................................................................................... 64

EXPLODED VIEW MOTOR CARRIAGE..................................................................................65

PARTS LIST MOTOR CARRIAGE ......................................................................................... 66

EXPLODED VIEW OPERATING SYSTEM FENCE ....................................................................67

PARTS LIST OPERATING SYSTEM FENCE (OPTIONAL).........................................................68

EXPLODED VIEW REITERATION STOP................................................................................ 69

PARTS LIST REITERATION STOP .......................................................................................70

EXPLODED VIEW HOUSING............................................................................................... 71

PARTS LIST HOUSING ...................................................................................................... 72

PARTS LIST HOUSING ...................................................................................................... 73

PARTS LIST HOUSING ...................................................................................................... 74

EXPLODED VIEW SPINDLE WITHOUT SCORING UNIT ......................................................... 75

EXPLODED VIEW SPINDLE WITH SCORING UNIT (OPTIONAL).............................................76

PARTS LIST SPINDLE WITHOUT SCORING UNIT.................................................................77

PARTS LIST SPINDLE WITH SCORING UNIT (OPTIONAL) ....................................................78

PARTS LIST SPINDLE WITH SCORING UNIT .......................................................................79

APPLIANCES

The Orca vertical panel saws are only to be

used for cutting plastics, wood and wood-like

panels (e.g. chipboard, block board, MDF

etc.)

Maxi u panel sizes:

- for type Orca 1850

4,3 * 1,85 * 0,060 eter

-for type Orca 2150

4,3 * 2,15* 0,060 eter

Cutting of other aterials with the standard

saw-blade is prohibited. Cutting other

aterials with a special saw-blade only with

per ission of anufacturer.

All other appliances except for the above are

i proper use of the achine and therefore

prohibited. The producer cannot be held

responsible for da age as a result of

i proper use. Da age will be recovered fro

the user.

The machine may not be operated, used

or maintained by persons not

acquainted with the dangers o the

machine.

Permission or operating, using and

maintaining the machine have to be

clearly described by a person or persons

responsible within the organisation.

Maintenance has to be perfor ed by the

anufacturer or custo er service.

One has to be acquainted and co ply with

the country's applicable safety regulations.

Only original Harwi parts are to be used.

We cannot give warranty or be held

responsible for da age caused by using non-

original Harwi parts.

The anufacturer cannot be held responsible

for da age caused by changes ade to the

achine by the user.

Re aining risks:

If the achine is co pletely used according

to all safety regulations there still will re ain

so e risks:

- Touching o the saw-blade with the

sawing area.

- Touching o the saw-blade when the

lid is opened

- Breaking o the saw-blade or parts o

the saw-blade hurtling out o the

guard.

- Touching o parts under voltage while

junction box or switch is opened.

- Damage to the hearing by constant

use o the machine without ear

protection.

- Throw out o harm ul dusts or vapours.

GENERAL SAFETY REGULATIONS

Harwi Holland B.V. has bestowed great care

on co piling this anual. Read the co plete

anual carefully before operating the

achine.

Person under the age of 18 are not allowed

to work on or with circular sawing achines.

Except for a training progra on a legal

basis.

The achine ay only be operated by

educated personnel or under supervision of

educated personnel.

To avoid touching with rotating saw-blades

ake sure that:

Clothing fits tightly to the body

One works with closed fingers

No rings or other jewellery are worn.

A hairnet is used by long hair.

Be careful when changing the saw-blades.

They are sharp and cause injuries.

Do not re ove woodchips when the saw-

blade is running. Stop the achine first.

Broken saw-blades or defor ed blades are

not to be used. Neither are HSS blades

The applied saw-blade is to be used and

sharpened according to the directions of the

anufacturer.

Sharpening only by co petent crafts en.

Stick to ax. ad issible r.p. . entioned on

the blade. Preferably use noise-reduced saw-

blades.

Flexible hoses of the dust extractor have to

be fro a highly infla able quality

(according to DIN 4102).

The safety guard and other safety

equip ent ay not be re oved or put out

of order.

The pressure pad ay not be cla ped. The

riving knife has to be used every ti e except

for drop-in cuts. The riving knife has to be

adjusted properly.

Asse bling or repairs are only to be

perfor ed if the achine cannot be

switched on. The switch or the ain switch

are to be switched off and locked with for

instance a padlock.

Repairs to the electricity supply are only to

be executed by skilled crafts en. Always

disconnect the achine fro the ains

supply.

When leaving the working area ake sure

that the achine cannot be switched on by

inco petent persons.

It is obligatory to wear a dust- ask, ear

protection and safety glasses.

Take care of a clean working area.

The achine has to be lighted. When using

strip lighting take into account the

stroboscopic effect. A rotating saw-blade

see s to be standing still

GENERAL INFORMATION

MANUFACTURER

HARWI Holland B.V.

Lage Dijk 28

5705 BZ Hel ond, the Netherlands

Tel: +31 (0)492-543355

Fax: +31 (0)492-522305

E ail: info@harwi.nl

MACHINE

Vertical panel saw Orca

Type:.....................................................

Machine nu ber:...................................

Manufactured:.......................................

EU DECLARATION OF CONFORMITY FOR MACHINERY

(according to Annex II A of the Machinery Directive)

We, HARWI Holland B.V. Lage Dijk 28, 5705 BZ Hel ond, the Netherlands herewith declare, on

our own responsibility, that the product entioned above, which this declaration refers to, is in

confor ity with the following standards;

EG Machine Directive 98/37/EG, changed in 98/79/EG.

EG Low Voltage Directive 73/23/EWG, changed in 93/68/EWG.

EG-EMV Directive 89/336/EWG, changed in 93/68/EWG

Hel ond, the Netherlands,

Date…………………………………………………………………..(signature)

Quality control………………………..…………………………..(na e)

TECHNICAL DATA

MEASURES AND WEIGHTS

Type Orca 1850

2150

Length of cut 4300

4300

Height of cut 1850

2150

Depth of cut 60

Speed ain blade rp 5000

5000

Speed scoring blade (optional) rp 13000

13000

Dia eter ain blade Ø 250

250

Dia eter scoring blade (optional) Ø 70

Motor power kW 4

hp 4

Voltage V 400

400

Machine-di ensions:

Length 5300

5300

Depth 1400

1400

Height 2700

3000

Weight kg 600

640

NOISE INFORMATION

Used saw-blade:

A-weighed Equivalent Continuous Noise pressure

Idle 80.7 dB(A)

Loaded 83.3 dB(A)

Measuring perfor ed according to DIN 45635 part 1659. Measured when cutting chipboard

thickness 18 , length 2 eter. Safe deviation can be approx. 3 db(A).

The above entioned values are radiated noise pressures and not necessarily noise pressures

to work safely with this achine. Supple entary easures for ear protection can be

necessary. The following can be of influence:

duration of operations

working area

other noises

Maxi u value ay vary per country. Above infor ation can be used for better valuation of

dangers and risks subsequent to using this achine.

TRANSPORT FRAME WITH CRANE/FORKLIFTRUCK

The rame may only be li ted with the

special cask grips (see ig. 1 and 2)

Recommended carrying capacity o

crane or orkli t

truck:…………….........1000 Kgs.

The fra e ay only be loosened fro the

slings if it is stable on the floor.

The machine may only be installed by

skilled cra tsmen.

Fig. 1

Fig. 2

TRANSPORT BEAM WITH CRANE/FORKLIFTTRUCK

The sideway may only be li ted with

the special cask grips (see ig. 3 and 4).

Recommended carrying capacity o

crane or orkli t

truck:……………………………..1000 kgs.

The slide way ay only be lifted with the

special cask grip on the topside of the slide

way.

The vertical slide way ay only be placed on

the fra e after securing the achine to a

flat and solid floor.

The slide way may only be placed on

the rame by skilled cra tsmen.

(See chapter: Positioning vertical slide way).

Fig. 3

Fig. 4

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