TABLE OF CONTENTS
1. FOREWORD ........................................................................................................................................................................................................4
1.1 Operating manual.....................................................................................................................................................................................4
1.2 Important safety information...............................................................................................................................................................4
1.3 Warranty.......................................................................................................................................................................................................5
1.4 Spare part orders.......................................................................................................................................................................................5
2. MACHINE NUMBERS ......................................................................................................................................................................................6
2.1 model and serial number.......................................................................................................................................................................6
3. PRODUCT INTRODUCTION..........................................................................................................................................................................7
3.1 Overview ......................................................................................................................................................................................................7
3.2 Removal from package...........................................................................................................................................................................7
3.3 Lifting instructions...................................................................................................................................................................................7
3.3.1. Provided lifting points .......................................................................................................................................................................8
3.4 Safety instructions for lifting..............................................................................................................................................................10
3.5 Main parts..................................................................................................................................................................................................11
4. SAFETY...............................................................................................................................................................................................................12
4.1 General safety ..........................................................................................................................................................................................12
4.2 Safety instructions..................................................................................................................................................................................12
5. OPERATION......................................................................................................................................................................................................18
5.1. Operating instructions .........................................................................................................................................................................18
5.2 Daily operation....................................................................................................................................................................................... 22
5.3Mounting and dismounting the hammer.......................................................................................................................................27
5.4 Installation................................................................................................................................................................................................ 28
5.5 Movement................................................................................................................................................................................................ 28
5.6 Special conditions of use ................................................................................................................................................................... 28
5.7 Storage....................................................................................................................................................................................................... 29
5.8 Turning hammer left- or right-handed .......................................................................................................................................... 30
6. HAMMER TOOL GREASING .......................................................................................................................................................................32
6.1 Recommended greases ........................................................................................................................................................................32
6.2 Manual greasing......................................................................................................................................................................................32
6.3 Automatic greasing................................................................................................................................................................................33
7. CARRIER HYDRAULIC OIL.......................................................................................................................................................................... 34
7.1 Requirements for hydraulic oil .......................................................................................................................................................... 34
7.2 Oil cooler ................................................................................................................................................................................................... 36
7.3 Oil lter....................................................................................................................................................................................................... 36
8. ROUTINE MAINTENANCE.......................................................................................................................................................................... 38
8.1 Overview ................................................................................................................................................................................................... 38
8.2 Inspection and maintenance by the operator............................................................................................................................ 38
8.3 Inspection and maintenance by the dealer ................................................................................................................................. 38
8.4 Maintenance intervals in special applications .............................................................................................................................39
8.5 Other maintenance procedures....................................................................................................................................................... 40
9. REMOVAL OF TOOL...................................................................................................................................................................................... 40
10. LOWER TOOL BUSHING............................................................................................................................................................................42
11. TROUBLESHOOTING ..................................................................................................................................................................................43
11.1 the hammer does not start................................................................................................................................................................43
11. 2 The hammer operates irregularly butthe blow has full power........................................................................................... 44
11. 3 The hammer operates irregularly andblow has no power ................................................................................................... 44
11.4 Impact rate slows down .................................................................................................................................................................... 44
11. 5 The hammer does not stop or has run-on.................................................................................................................................. 45
11. 6 Oil overheats.......................................................................................................................................................................................... 45
11.7 Recurrent tool failure.......................................................................................................................................................................... 46
11. 8 Automatic greasing device problems .......................................................................................................................................... 46
11.9 Further assistance .................................................................................................................................................................................47
12. HAMMER SPECIFICATIONS..................................................................................................................................................................... 48
12.1 technical specications...................................................................................................................................................................... 49
13. MAIN DIMENSIONS ................................................................................................................................................................................... 40
14. TOOL SPECIFICATIONS............................................................................................................................................................................. 50
