Hach Lange astroTOC Manuel rapide
DOC026.98.80273
astroTOC UV/Turbo Analyzer
03/2012, Edition 1
Basic User Manual
Grundlegende Bedienungsanleitung
Manuale di base dell'utente
Manuel d'utilisation de base
Manual básico del usuario
Podstawowa instrukcja obsługi
English..............................................................................................................................3
Deutsch..........................................................................................................................40
Italiano............................................................................................................................78
Français.......................................................................................................................115
Español........................................................................................................................153
Polski............................................................................................................................190
2
Specifications
Specifications are subject to change without notice.
Specification Details
Dimensions (W x D x H) 60 x 21 x 98.1 cm (26.6 x 8.3 x 38.6 in.)
Enclosure Rating: NEMA 4X/IP66
Material: Cold-rolled epoxy powder-coated steel, optional
stainless steel (304)
Weight 54 kg (120 lb)
Power requirements Single phase, 115 or 230 VAC ±10%, 50/60 Hz (not rated for
BI or multi phase)
Power cable 18–12 AWG
Maximum power consumption 300 W
Fuses IEC127 Sheet III Type 2: 1 A anti-surge, 250 V; 2 A anti-
surge, 250 V; 4 A anti-surge, 250 V; 4 A quick blow, 250 V
Pollution degree/overvoltage category 2/II
Operating temperature 5 to 40 °C (41 to 104 °F)
Operating altitude 2000 m (6570 ft) maximum
Storage temperature 5 to 40 °C (41 to 104 °F)
Maximum relative humidity 80% to 31 °C decreasing linearly to 50% at 40 °C
Relays 5 output relays and 1 input relay, 3 A at 250 VAC; 0.5 A at
30 VDC
Analog outputs Two analog outputs, user configurable, optically isolated, self
powered. Maximum resistive load 600 Ω.
Analysis method UV persulfate oxidation with acid sparging for TIC removal
followed by CO2 NDIR detector measurement
Measurement range (each model has a specific
range)
Standard: 0–5 to 0–20,000 mg/L TOC
Turbo: 0–50,000 µg/L (0-50 mg/L) TOC
Response time Standard: T90 ≤ 8 minutes; T20 ≤ 3 minutes (range-
dependent)
Turbo: T90 ≤ 5 minutes (0–5 mg/L); T20 ≤ 3 minutes
Accuracy/Repeatability/Linearity Standard: ±2%, full-scale undiluted; ±4%, full-scale diluted
Turbo: ≤ 4% or 8 µg/L (whichever is greater)
Method detection limit Standard: ≤ 0.015 mg/L at 0–5 mg/L 25 °C (77 °F)
Turbo: ≤ 5 μg/L at 0–5000 μg/L
Signal drift (60 days) < 2% with auto clean and auto calibration
Sample pressure At atmospheric pressure
Flow rate 25–200 mL/minute
25–60 mL/minute with an external cooler
Sample temperature 2 to 70 °C (36 to 158 °F)
Carrier gas Clean, CO2-free air at 2.8 bar (40 psi) minimum to 3.8 bar
(55 psi) maximum. Recommended 3.1 bar (45 psi).
English 3
Specification Details
Carrier gas usage Standard: 450 mL/min in TOC mode; 250 mL/minute in TC
mode
Turbo: approximately 380 mL/minute at atmospheric
pressure
Certifications CE certified, Listed to UL and CSA safety standards by ETL
Warranty US: 1 year; EU 2 years
General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential
damages resulting from any defect or omission in this manual. The manufacturer reserves the right to
make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
Expanded manual version
For additional information, refer to the CD for an expanded version of this manual.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,
without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent
permitted under applicable law. The user is solely responsible to identify critical application risks and install
appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay
attention to all danger and caution statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special
emphasis.
4 English
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument
could occur if not observed. A symbol, if noted on the instrument, will be included with a danger or
caution statement in the manual.
Electrical equipment marked with this symbol may not be disposed of in European public disposal
systems after 12 August of 2005. In conformity with European local and national regulations (EU
Directive 2002/98/EC), European electrical equipment users must now return old or end-of-life
equipment to the Producer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment producer or supplier for instructions on how to return end-
of-life equipment, producer-supplied electrical accessories, and all auxillary items for proper disposal.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential
injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates the need for protective eye wear.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and
indicated that care must be taken to prevent damage with the equipment.
This symbol, when noted on the product, identifies the location of a fuse or current limiting device.
This symbol indicates that the marked item requires a protective earth connection. If not provided with
a plug on a cord, connect positive earth to this terminal (U.S. cord set provides ground).
Product overview
D A N G E R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or
chemical feed system for which there are regulatory limits and monitoring requirements related to
public health, public safety, food or beverage manufacture or processing, it is the responsibility of the
user of this instrument to know and abide by any applicable regulation and to have sufficient and
appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction
of the instrument.
D A N G E R
Chemical hazard. Do not use the analyzer to measure samples that contain chlorine compounds as
chlorine compounds react with UV light and produce harmful gases.
CAUTION
Chemical exposure hazard. The UV lamps in this instrument contain mercury. Dispose of chemical
wastes in accordance with applicable local, regional and national regulations.
This instrument uses the EPA-approved UV persulfate oxidation method to measure total organic
carbon (TOC) or total carbon (TC) in:
English 5
Standard units
• Boiler feed water
• Pharmaceutical process water
• Condensate and cooling water
• Bulk chemical
• Outfall units
• Industrial wastewater
• Industrial effluents
Turbo units
• Boiler feed water
• Pharmaceutical process water
• Condensate and cooling water
• Semiconductor reclaimed water
This instrument has an EPA mode to comply with the USEPA requirements for drinking water. The
dual-stream inlet block must be used with the EPA mode. This instrument has two enclosures:
• Top enclosure for electronics (Figure 1)
• Bottom enclosure for liquids (Figure 2)
Figure 1 Top enclosure
1 8000 display/controller board 4 Power supply
2 Infrared (IR) bench 5 Surge suppressor
3 8001 I/O board
6 English
Figure 2 Side view and bottom enclosure
1 Single stream inlet block 8 Condenser
2 Plumbing ports 9 Pump module assembly and flow controller
3 Label for the plumbing ports 10 UV lamp assembly
4 Condenser fan 11 UV reactor manifold
5 Waste gas vent 12 Persulfate and resample pumps
6 Electrical access ports with plugs 13 Sparger manifold and pressure gauge
7 Gas liquid separator (GLS) 14 Acid and sample pumps
Product components
Make sure that all components have been received. Refer to Figure 3. If any items are missing or
damaged, contact the manufacturer or a sales representative immediately.
English 7
Figure 3 Instrument components
1 astroUV/Turbo analyzer 4 Tub
2 4-liter container (2x) 5 Tool box
3 19-liter container (2x) 6 Tubing loading key1
1Put in the tool box.
The tool box contains:
• Quick reference card
• Cap and tubing assembly for 19-liter bottle (2x)
• Cap and tubing assembly for 4-liter bottle (2x)
• Modified cap for 4-liter bottle (2x)
• Drain pipe
• Cable strain relief fittings (2x)
• Fuse, 1 A
• Fuse, 4 A
• Hex ballend driver (4x)
• Nut driver
• Replacement tubing and fittings
• TC conversion parts
Installation
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
Installation guidelines
Install the analyzer:
• In a dry, well ventilated, temperature controlled location
• As close to the sample source as possible to decrease analysis delay
• Near a drain and the carrier gas source
• Near a vent to outdoors to plumb the waste gas vent outdoors
• So that the power cable plug or power disconnect switch are visible and easily accessible
8 English
Mechanical installation
Lift the instrument
WARNING
Personal injury hazard. Instruments or components are heavy. Use assistance to install or move.
Lift the instrument with a forklift. Put the blades of the forklift under the enclosure on each side of the
drain. Make sure that the top of the enclosure does not tilt during travel.
Wall mounting
D A N G E R
Risk of injury or death. Make sure that the wall mounting is able to hold 4 times the weight of the
equipment.
Mount the analyzer to a wall with the four mounting brackets on the analyzer.
Mount the analyzer so that the display is at or slightly above eye level.
Make sure that there is at least 400 mm (16 in.) of clearance on the sides and bottom, and 1000 mm
(40 in.) in the front of the analyzer. Refer to Figure 4 for dimensions.
English 9
Figure 4 Analyzer dimensions
1 Single stream inlet block shown. 784.5 mm (30.9 in) with dual stream inlet block.
Electrical installation
D A N G E R
Electrocution hazard. Always remove power to the instrument before making electrical connections.
D A N G E R
Electrocution hazard. If this equipment is used outdoors or in potentially wet locations, a Ground Fault
Circuit Interrupt (GFCI/GFI) device must be used for connecting the equipment to its main power
source.
D A N G E R
Electrocution hazard. Protective Earth Ground (PE) connection is required.
Use shielded twisted-pair cable for all electrical connections except input power. Use of non-shielded
cable may result in radio frequency emission or susceptibility levels higher than the allowed levels.
10 English
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