Gravely 5000 Series Manuel

PART

NUMBERtS):

5000 SERIES

~GRAVEL'l

NAME:

5000 SERIES

TRACTo-R-

SETUP

INSTRUCTIONS

These

instructions

give

the

procedure

for

assembling

the

5000Series

tractor.

All

reference

right

side,

left

side,

front

and

rear are

given

from

the

operator's

position.

The

wheel

assemblies

are

not

with

the

tractor.

Get

wheel assemblies as needed.

41.0

HOW

TIGHTEN

THE

BOLTS

Tighten

the

bolts

used

assemble

the

5000

Series

tractor

the

torque

given in

the

bolt

torque

specifications

unless

shown

differently.

Remove

the

nut

and

the

bolt

that

fastens

the

instrument

panel

the

support

tube

the

right

side

the

tractor.

See

figure

2.0-1.

BOL

TORQUE

SPECIFICATIONS

BOLT

SIZE

FOOT

POUNDS

NEWTON

METERS

(ft.

Ibs.) (N.m)

1/4"

79.5

5/16"

3/8"

7/16"

1/2"

60 82

9/16"

113

5/8"

120 163

3/4"

200

271

NOTE:

The

handlebar

that

has

"FWD"

and

"REV"

the

decal is

the

right

side

handlebar.

The

handlebar

that

has

the

"GEAR

SHIFT"

the

decal

the

left

side

handlebar.

{

2.0

HOW

ASSEMBLE

THE

TRACTOR

WARNING:

Use

caution

when

removing

the

straps

that

hold

the

tractor

the

pallet.

INOTE:

the

tractor

has an

electric

starter,

remove

the

battery.

Give service

the

battery

shown

the

Battery

Service

instructions

included

with

the

battery.

1 -

Bolt

2 -

Instrument

Panel

3 -

Support

Tube

Figure

2.0-1

Put

the

handle

bar

for

the

right

side

into

the

support

tube.

Fasten

the

handlebar

position

with

the

Form

No.

31722 (6-79)

oon"'nu.

I".

program

qu.llty

end

••

lgn

mprov.m.nt:,

"h.

manuf.ctur.r

•••

••

"h.

right:

cheng

••

p.clflca"'on.,

••

'gn

••

prlc

••

'thou"

no"'c.

and

Incurring

obllge"'on.

HP'tt

~.=

UH'ft.

r:NT,

U,;~C.

4444 Morrison Road Denv

8::'219

Betwoon

Federal

and

Sheridan

Colorado Toll Freo 1 -

800

-792-3200

Denver Metro Ar a(3 )934- 488

Printed

U.S.A.

BrentChalmers.com

bolt

and

nut

that

was removed in step

See

figure

2.0-2.

Figure

2.0-2

1 -

Control

Rod

2 -

Control

Lever

3 - Clevis Pin

Figure

2.0-4

Remove

the

nut

and

bolt

from

the

support

tube

the

left side. Put

the

other

handlebar

into

the

support

and fasten

the

handlebar

position

with

the

bolt

and nut.

Install

the

control

rod

that

straight

the

control

rod

extension

the

right

side. See

figure

2.0-3.

1 -

Control

Rod

2 -

Control

Rod Extension

3 -

Jam

Nut

Tighten

the

jam

nut

the

control

rod

ex-

tension

against

the

control

rod.

Install

the

control

rod

that has

the

bend

the

control

rod

extension

the

left side.

See

figure

2.0-5.

1 -

Control

Rod

2 -

Control

Rod Extension

Jam

Nu't \

Figure

2.0-3

Connect

the

control

rod

the

control

lever

with

the

clevis pin. Fasten

the

clevis pin in

position

with

the

cotter

pin. See

figure

2.0-4.

)

Figure

2.0-5

Connect

the

control

rod

the

control

lever_

with

the

clevis pin. Fasten

the

clevis

in.

position

with

the

cotter

pin. See

figure

2.0-6.

BrentChalmers.com

, I

1 -

Control

Rod

2 -

Control

Lever

3 -

Clevis

Figure

2.0-6

10. Fasten

the

throttle

control

lever

the

handlebar

the

left

side

with

the

10-24 x

1-1/2"

machine

screws

and

the

10-24

lock

nuts. See

figure

2.0-7.

Throttle

Control

Lever

2 -

Machine

Screws

Figure

2.0-7

AWARNING: Connect the battery cable for

the positive "+" terminal first.

13.

Check

the

level

the

lubricant

the

engine

and

the

transmission.

14.

Adjust

the

air

pressure

the

tires

18 psi

(1.3

kg/cm

3.0

HOW

INSTALL THE REMOTE AIR

CLEANER

NOTE: All tractors are not equipped with a

remote air cleaner.

Fasten

the

air

cleaner

bracket

the

instrument

panel

with

the

three

3/8"

bolts

and

the

3/8"

lock

nuts. See

figure

3.0-1.

Instrument

Panel

2 -

Air

Cleaner

Bracket

3 -

Bolts

Figure

3.0-1

11.

Install

the

wheel

assemblies

the

wheel

hubs.

12. If

the

tractor

has an

electric

starter, install

the

battery.

Fasten

the

air

cleaner

housing

bracket

and

the

air

cleaner

support

the

air

cleaner

bracket

with

the

3/8"

1-1/8"

bolts

and

the

3/8"

lock

nuts. See

figure

3.0-2.

BrentChalmers.com

1 -

Air

Cleaner

Housing

Bracket

2 -

Air

Cleaner

Support

3 - Hose

4 -

Air

Cleaner

Housing

Figure 3.0-2

Fasten the air cleaner

support

the

air

cleaner

housing

with

the

four

washers and

1/4"

lock

nut.

Fasten the hose

the

bottom

the

air

cleaner

housing

with

the

hose clamp.

4.0

HOW

INSTALL

THE

QUICK

HITCH

NOTE: All tractors are not equipped with aquick

hitch pin.

1 -

Quick

Hitch

2 -

Attachment

Adapter

3 -

Bolts

4 -

Lock

Washers

Figure 4.0-1

5.0

HOW

ADJUST

THE

DIRECTION

CONTROL

CLUTCH

Loosen the jam nuts on each side

the

actuating

lever. See

figure

5.0-1.

1 - Jam Nuts

2 - Large

Spring

3 -

Actuating

Lever

Figure

5.0-1

Fasten

the

quick

hitch

the

attachment

adapter

with

the

four

3/8"

2-1/4"

bolts and

the

lock

washers. See

figure

4.0-1.

2. Use

your

hand

push

the

actuating

leverall

the way

toward

the

rear.

BrentChalmers.com

Adjust

the

inside

jam

nut

the

front

side

the

lever so

that

the

direction

control

lever

will

degrees

beyond

the

vertical

position.

towards

the

rear

the

tractor.

Tighten

the

outside

jam

nut

against

the

inside

jam

nut.

not

move

the

inside

jam

nut.

adjust

the

forward

clutch,

push

the

direction

control

lever all

the

way

forward.

Make

sure

the

direction

control

lever

goes

into

holding

position.

Adjust

the

inside

jam

nut

until

there

is a

clearance

.010" (.254

mm)

between

the

coils

the

large

spring.

Tighten

the

outside

jam

nut

against

the

inside

jam

nut.

not

move

the

inside

jam

nut.

6.0

HOW

ADJUST

THE

GEAR

SHIFT

CLUTCH

Loosen

the

jam

nuts

each

side

the

actuating

lever. See

figure

6.0-1.

1 -

Jam

Nuts

I2 -

Springs

3 -

Actuating

Lever

Figure

6.0-1

Push

the

gear

shift

lever

forward

the

"HIGH"

position.

Adjust

the

inside

jam

nut

behind

the

actuating

lever

until

there is aclearance

.010" (.254

mm)

between the

coils

the

spring.

Tighten

the

outside

jam

nut

against the

inside

jam

nut.

not

move

the

inside

jam

nut.

Pull

the

gear

shift

lever

backward

the

"LOW"

position.

Adjust

the

inside

jam

nut

front

the

actuating

lever

until

there

is a

clearance

.010" (.254

mm)

between

the

coils

the

spring.

Tighten

the

outside

jam

nut

against the

inside

jam

nut.

not

move the

inside

jam

nut.

BrentChalmers.com

HUE

4444

Morrison

Road

0nvcr, CO 00219

B·

"Jeen

Federr.>I

and

She

rid

Colorado Toll

Free

1 -

eoo

-792-::;::;0

DG.

IJ·

rMetro Ar

(3)

934- 8

BrentChalmers.com

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