Gravely Pro-Turn 400 LP Manuel utilisateur

Operator’s Manual

Manuel du I’utilisateur

Pro-Turn

400 LP

05083700A •1/17

Printed in USA

ENGLISH

FRANÇAIS

™

Model

992280 – Pro-Turn 460 LP

(SN 50,000 +)

WELCOME . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2

Practices & Laws . . . . . . . . . . . . . . . . . . 2

Emission Control System. . . . . . . . . . . . 2

Required Operator Training. . . . . . . . . . 2

Signal Words . . . . . . . . . . . . . . . . . . . . . 2

Safety Decals. . . . . . . . . . . . . . . . . . . . . 3

Safety Rules. . . . . . . . . . . . . . . . . . . . . . 8

ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 13

CONTROLS AND FEATURES . . . . . . . 17

OPERATION . . . . . . . . . . . . . . . . . . . . . 18

Controls and Features . . . . . . . . . . . . . . 18

Rollover Protection Structure (ROPS) . . 18

Malfunction Indicator Light. . . . . . . . . . . 20

Mower Lift Pedal and Height-of-Cut

(HOC) Index Wheel . . . . . . . . . . . . . . . 20

Seat Adjustments. . . . . . . . . . . . . . . . . . 21

Hour / Maintenance Meter . . . . . . . . . . . 22

12-Volt Auxiliary Power Port . . . . . . . . . 22

Replacing Propane Cylinders . . . . . . . . 23

Pre-Start. . . . . . . . . . . . . . . . . . . . . . . . . 23

Starting And Shutting Off Engine. . . . . . 23

Stopping in an Emergency. . . . . . . . . . . 24

To Mow with Unit . . . . . . . . . . . . . . . . . . 24

Parking. . . . . . . . . . . . . . . . . . . . . . . . . . 24

To Push the Unit . . . . . . . . . . . . . . . . . . 24

For Best Performance . . . . . . . . . . . . . . 25

MAINTENANCE SCHEDULE . . . . . . . . 26

SERVICE AND ADJUSTMENTS . . . . . 28

Service Position. . . . . . . . . . . . . . . . . . . 28

Check Engine Oil. . . . . . . . . . . . . . . . . . 28

Change Engine Oil and Filter. . . . . . . . . 28

Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . 29

Mower Blades . . . . . . . . . . . . . . . . . . . . 30

Check Parking Brake. . . . . . . . . . . . . . . 32

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Electrical Service . . . . . . . . . . . . . . . . . . 33

Steering Control Neutral Adjustment . . . 34

Aligning the Steering Levers . . . . . . . . . 35

Adjusting the Unit to Track Straight . . . . 36

Adjusting the Parking Brake. . . . . . . . . . 37

PTO Belt . . . . . . . . . . . . . . . . . . . . . . . . 37

Mower Decks. . . . . . . . . . . . . . . . . . . . . 39

Clutch Adjustment . . . . . . . . . . . . . . . . . 43

STORAGE. . . . . . . . . . . . . . . . . . . . . . . 43

TROUBLESHOOTING . . . . . . . . . . . . . 44

ACCESSORIES. . . . . . . . . . . . . . . . . . . 45

SERVICE PARTS . . . . . . . . . . . . . . . . . 45

SPECIFICATIONS. . . . . . . . . . . . . . . . . 46

WARRANTY . . . . . . . . . . . . . . . . . . . . . 47

TABLE OF CONTENTS

EN - 1

WELCOME

Congratulations on your purchase and welcome to the Gravely family! Every machine in the

Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident

your machine will be part of your family for many years to come.

Have Questions or Need Assistance?

gravelymower.com • gravely.custhelp.com

A parts manual for your unit is available for free download

or purchase at gravely.com.

Manual del operador español está disponible para su descarga gratuita o

compra en gravely.com.

PRODUCT REGISTRATION

You or the dealer you purchased the unit from

must register the product at the time of

purchase. Know the model and serial

numbers of your unit and register online at

gravely.com or return the registration card to

Ariens Company. See Figure 1 for label

location.

Record model number here.

Record serial number here.

Figure 1

Model & Serial Number Label

MANUALS

Before operating or servicing the unit, carefully

and completely read the manuals provided with

the unit. They contain safety instructions and

important information about unit controls.

The engine on this unit is covered by a

separate manual. Refer to the engine manual

for engine service recommendations. Contact

the engine manufacturer for a replacement

manual if necessary.

Your dealer must review important information

in this manual with you before or upon delivery

of the unit. It is your responsibility to read and

understand all safety precautions and

instructions in the manuals. If you do not

understand or have difficulty following the

instructions, contact your Gravely dealer for

assistance. To locate your nearest Gravely

dealer, go to gravelymower.com.

DISCLAIMER

Gravely reserves the right to discontinue, make

changes to, and add improvements upon its

products at any time without public notice or

obligation. The descriptions and specifications

contained in this manual were in effect at

printing. Equipment described in this manual

may be optional. Some illustrations may not be

applicable to your unit.

EN - 2

Read these safety rules and follow them

closely. Failure to follow these rules could

lead to loss of control of unit, severe personal

injury or death to you or bystanders, or result

in damage to property or the unit.

PRACTICES & LAWS

Practice usual and customary safe working

precautions. Learn applicable rules and laws

in your area. ALWAYS follow the practices set

forth in this manual.

EMISSION CONTROL SYSTEM

This equipment and/or its engine may include

exhaust and evaporative emissions control

system components required to meet U.S.

Environmental Protection Agency (EPA)

and/or California Air Resources Board

(CARB) regulations. Tampering with emission

controls and components by unauthorized

personnel may result in severe fines or

penalties. Emission controls and components

can only be adjusted by an Ariens Company

dealer or an authorized engine

manufacturer's service center. Contact your

Ariens Company Equipment Retailer

concerning emission controls and component

questions.

REQUIRED OPERATOR

TRAINING Read and understand the

Operator's Manual and decals

on the unit. This information is

for your safety and the proper

use of your equipment.

Failure to follow these

instructions and warnings may cause death

or serious injury. If you have purchased this

product from an Ariens dealer, the dealer can

provide you with training.

Familiarize yourself and any other operators

with all controls and the safe use of the

features of this unit. If you loan, rent or sell

this product to others, provide them with all

manuals.

If you have any questions, please call our

customer support line at 920-756-4688 or

this equipment if, after reading the Operator's

Manual and the on-board decals, you have

any questions about the safe use of this

product.

Safety Alert Symbol

SIGNAL WORDS

The safety alert symbol above and signal

words below are used on decals and in this

manual. Read and understand all safety

messages.

1. Danger

2. Warning

3. Caution

SAFETY WARNING: AVOID INJURY. This

cutting machine is capable of

amputating body parts and

throwing objects. Failure to

observe the safety instructions in

the manuals and on decals could

result in serious injury or death.

ALWAYS disengage blades, stop

unit and engine, remove key, set

parking brake and allow moving

parts to stop before leaving

operator’s position.

These are safety alert

symbols. They mean:

• ATTENTION!

• YOUR SAFETY IS

INVOLVED!

When you see this symbol:

• BECOME ALERT!

• OBEY THE

MESSAGE!

DANGER: Indicates an

IMMINENTLY HAZARDOUS

SITUATION! If not avoided, WILL

RESULT in death or serious injury.

WARNING: Indicates a

POTENTIALLY HAZARDOUS

SITUATION! If not avoided, COULD

RESULT in death or serious injury.

CAUTION: Indicates a

POTENTIALLY HAZARDOUS

SITUATION! If not avoided, MAY

RESULT in minor or moderate

injury. It may also be used to alert

against unsafe practices.

EN - 3

4. Notice

NOTICE: Indicates information or procedures

that are considered important but not hazard

related. If not followed, property damage

could result.

5. Important

IMPORTANT: Indicates general reference

information worthy of special attention.

SAFETY DECALS

The safety decals on your unit are visual

reminders of the important safety information

in this manual. All messages on your unit

must be fully understood and carefully

followed. Safety decals on the unit are

explained below.

ALWAYS replace missing or damaged safety

decals. Replacement decal information is in

the parts manual for your unit. Decals can be

ordered from your dealer.

See Figure 2 for safety decal locations.

Safety Decal Locations

07800401

07700104

07700103

KEEP HANDS and FEET AWAY

02988100

07800654

Figure 2

7, 8

EN - 4

Safety Decal Descriptions

1. DANGER!

DANGER!

Read and understand the

operator’s manual before

operating unit.

1.1 Amputation Hazard

To avoid amputation

hazard do not put hands

near rotating blades.

To avoid amputation

hazard do not put hands

near moving belts.

Keep hands away from all

rotating or moving parts.

Keep all guards and

shields in place.

1.2 Discharge Hazard

Discharge Hazard –

NEVER direct discharge

toward people, pets or

property. Thrown objects

can cause injury or

damage.

Keep children and others

away from unit while unit is

in operation.

Do not operate mower

unless all guards are in

operating position or

bagger is attached.

1.3 Tipping Hazard

Avoid tipping hazard.

DO NOT operate on slopes

over 15°.

DO NOT operate on slopes

over 15°.

1.4 Service Hazard

Before servicing unit do the

following:

Read owners manual

before servicing or making

adjustments to unit.

Set parking brake.

Remove key and

disconnect spark plug

before servicing or making

adjustments to unit.

EN - 5

1.5 Bystander Hazard

DO NOT operate the unit in

the presence of

bystanders.

Do not carry passengers.

Look behind when

operating the unit in

reverse.

1.6 Loss of Traction Hazard

If loss of traction is

experienced do the

following:

Disengage PTO.

Look before backing.

Proceed off slope slowly.

Do not try to turn or speed

up.

2. DANGER!

Discharge Hazard –

NEVER operate unit

without discharge chute

in operating position.

Thrown objects can

cause injury or damage.

Do not operate mower

unless all guards are in

operating position or

bagger is attached.

3. DANGER!

Discharge Hazard –

NEVER direct discharge

toward people, pets or

property. Thrown objects

can cause injury or

damage.

Amputation Hazard –

NEVER stick hands or feet

under deck or shielded

areas.

Shut off engine, remove

key, and read manual

before servicing or making

adjustments to unit.

Keep children and others

away from unit while unit is

in operation.

Keep feet and hands away

from all rotating or moving

parts.

DO NOT step or stand in

this area.

EN - 6

4. DANGER!

Discharge Hazard –

NEVER operate unit

without discharge chute

in operating position.

Thrown objects can

cause injury or damage.

Do not operate mower

unless all guards are in

operating position or

bagger is attached.

5. HOT SURFACES!

DO NOT touch parts

which are hot from

operation.ALWAYSallow

parts to cool.

6. ROTATING PARTS!

AVOID INJURY. Stay

clear of rotating parts.

7. CAUTION!

ROLLOVER

PROTECTIVE

STRUCTURE

To maintain operator

protection and roll bar

certification:

Replace a damaged roll

bar, do NOT attempt to

repair or modify.

Any alteration of the roll

bar must be approved by

the manufacturer.

DO NOT exceed the

machine weight rating of

the roll bar.

8. WARNING!

SERIOUS INJURY OR

DEATH MAY RESULT

FROM MACHINE

ROLLOVER

• Failure to follow these instructions

could result in serious injury or

death

• Do not operate machine on steep

slopes or near drop offs

• Avoid sharp and/or quick turns

• Do not exceed the machine weight

rating of the ROPS

• Always use the seat belt when the

ROPS is locked in the upright

position

• Do not jump if machine tips

• If ROPS is foldable

– Always keep the ROPS fully

extended

– WHEN ROPS MUST BE

DOWN

• Do not use seat belt

• Drive with extra care

• If equipped with seat platform:

Do not operate machine without seat

platform pins in place or locks engaged.

9. DANGER!

DANGER!

No smoking.

No lighted material.

EN - 7

Propane (Liquefied Petroleum Gas –

LPG)

The information in this manual is provided as

a guide. Consult the most current version of

the publication titled NFPA 58: Liquefied

Petroleum Gas Code for additional

information. This National Fire Protection

Association (NFPA) code refers to the

storage, handling, transportation, and usage

of propane.

No open flame.

Explosive!

10. WARNING!

WARNING!

Read and understand the

operator’s manual before

operating unit.

Inspect all hoses for

damage and correct

routing.

Escaping propane may

cause freeze burns. Avoid

contact with eyes, skin, or

clothing. Wear insulated

gloves suitable for low

temperatures, eye

protection, and long

sleeves and trousers.

Do not crush gas hose.

Do not pinch gas hose.

11. DANGER!

DANGER! Keep hands

and feet away from all

rotating or moving parts.

EN - 8

SAFETY RULES

The following safety instructions are based

on the B71.4 specifications of the American

National Standards Institute and ISO 5395 in

effect at the time of production.

Training

Read, understand, and follow all instructions

on the machine and in the manuals before

starting.

Be sure the area is clear of bystanders and

pets before operating. Stop machine if

anyone enters the area.

Improper use of power equipment can cause

serous permanent injury or death to the

operator or a bystander.

Understand:

• How to operate all controls

• The functions of all controls

• How to STOP in an Emergency

• Braking and steering characteristics

• Turning radius and clearances

If the operator or the mechanic cannot read

the manual, it is the owner’s responsibility to

explain it to them.

Always train any inexperienced operators

and require them to read and understand all

manuals and decals.

Only allow responsible adults, who are

familiar with the instructions, to operate this

machine.

Only the user can prevent and is responsible

for accidents or injuries occurring to

themselves, other people or property.

Operator Age

Do not allow children under the age of 18 to

operate any outdoor power equipment.

Local regulations may restrict the age of the

operator.

Data indicates operators age 60 years and

above are involved in a large percentage of

riding mower-related injuries.

These operators should evaluate their ability

to operate the riding mower safely enough to

protect themselves and others from serious

injury.

Children

Tragic accidents can occur if the operator is

not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume that

children will remain where you last saw

them.

Be alert and turn machine off if a child enters

the area.

Before and while backing, look behind and

down for small children.

Never carry children, even with the blade(s)

shut off. They may fall off and be seriously

injured or interfere with safe machine

operation. Children who have been given

rides in the past may suddenly appear in the

mowing area for another ride and be run

over or backed over by the machine.

Never allow children to operate the machine.

Use extreme care when approaching blind

corners, shrubs, trees, or other objects that

may block your view of a child.

Keep children out of the mowing area and in

the watchful care of a responsible adult

other than the operator.

Personal Protection

DO NOT wear loose clothing or jewelry and

tie back hair that may get caught in rotating

parts.

Wear adequate outer garments.

NEVER wear open sandals or canvas shoes

during operation. Wear adequate safety

gear, protective gloves and footwear.

Wear proper footwear to improve footing on

slippery surfaces

Always wear eye and ear protection when

operating machine.

Before Operating

Keep all nuts and bolts tight to be sure the

equipment is in safe working condition.

Maintain the machine to be in compliance

with the maintenance schedule.

Clean grass and debris from unit, especially

from around muffler and engine, to help

prevent fires.

Check parking brake operation frequently.

Adjust and service as required.

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