Globestock G.Winch Manuel de l'opérateur

Issue 004

G.Winch

ENGINEERING PROTECTION SINCE 1982

User

Instruction

Manual

(Original Instructions)

Issue 004.

December 2019.

Manually Operated Winch

for the Lifting of

Personnel.

Suitable for Frequent

Raising/Lowering of

Personnel

Directive 2006/42/EC



: +44 (0) 1691 654 966

: +44 (0) 1691 661 726

:

[email protected]

:

www.globestock.co.uk

t: @globestock_ltd

Globestock Limited, Mile Oak Industrial Estate, Maesbury Road, Oswestry,

Shropshire, SY10 8GA UK

0890

Issue 004

USE INSTRUCTIONS

Contents

1Important Notice............................................................................................ 1

2G.Winch for Lifting Personnel........................................................................ 2

2.1 Anchorage Requirements ...................................................................... 2

3Inspection Before Use .................................................................................... 3

4Considerations for Use................................................................................... 3

5Setup For Use ................................................................................................. 4

5.1 Attaching to the G.Tripod ...................................................................... 5

6Inspection And Maintenance......................................................................... 7

6.1 Periodic Examination ............................................................................. 7

6.2 Service and Re-certification................................................................... 7

6.3 Cleaning, Storage And Transportation .................................................. 7

Examination Record Card ...................................................................................... 8

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1Important Notice

READ EQUIPMENT LABELS AND ‘USER INSTRUCTIONS’ BEFORE USING THIS PRODUCT.

BEFORE USING THIS EQUIPMENT IT IS ESSENTIAL THAT USERS ARE FULLY AWARE OF

HOW THE EQUIPMENT OPERATES, WHERE IT SHOULD BE USED, WITH A

PREDETERMINED ACTION PLAN FOR BOTH THE USE AND RECOVERY SHOULD AN

EMERGENCY ARISE.

This product has been developed to enable the safe entry of personnel into a restricted

access or confined space. Recommended use is in conjunction with a G.Saver II fall

arrest and retrieval device, to protect against potential falls occurring during use. The

G.Saver II also provides a backup retrieval system for use in an emergency or an

unforeseen occurrence.

This equipment is for use where other means of access are not practical.

When in use please observe the Maximum Working Load of both the G.Winch model and

the anchorage device or structure. The person raised or lowered should never be left to

work alone. There must always be another person present to supervise and operate the

G.Winch.

Both the person being raised/lowered and the equipment operator should be adequately

trained.

PRIOR TO USE:

A formal ‘Risk Assessment’ should be carried out, considering use and the

emergency rescue procedure.

Users should be fully conversant with the operation of the equipment.

The ‘Before Use Checks’ should be performed (see section 3 – Inspection Before

Use).

Verify that the maximum weight to be lifted is within the maximum working

load of all equipment to be used.

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2G.Winch for Lifting Personnel

The G.Winch is a personnel winch fitted with a maximum of 50 metres of wire rope. For

confined space use and for the routine raising & lowering of personnel. For Example:

lifting personnel through areas of restricted access. It can be attached to the G.Tripod or

similar EN795 anchorage device. It can be used where regular lifting is required.

The G.Winch is recommended for use in conjunction with a Fall Arrest and Retrieval

device such as the G.Saver II. This system

then incorporates EN360 fall protection,

with an additional safety line to rescue

the user in the event of an unforeseen

occurrence.

Use in this manner provides the maximum

level of safety possible.

The winch handle has two possible

positions. When fitting the handle, ensure

that the wing screw is securely located

into one of the two locating depressions.

The G.Winch has an anti-run brake to

prevent the person supported or load

from falling to the ground should the

winch operator release the winding arm.

The mechanism provides an easy winding

action making personnel lifting easy. The

G.Winch is tough and durable, with a long

working life.

2.1 Anchorage Requirements

Use of an EN795 anchor device, such as the G.Tripod is recommended. Suitable brackets

are available. In any case the structure must be of adequate strength or rating to

accommodate the weight lifted. Beware of anchorages designed for materials handling,

they generally have lower strength requirements than should be used for lifting people.

Custom brackets used to adapt the G.Winch to fit an anchorage structure must be of

adequate strength. If in any doubt contact your supplier or the manufacturer for advice.

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3Inspection Before Use

Before using the G.Winch inspect as follows.

Inspection

1. With the G.Winch mounted on an EN795 anchorage device such as the

G.Tripod. Inspect the mounting brackets.

2. With the winding arm removed from the winch, lift and hold up the pawl so

as to disengage the anti-run brake. Pull wire rope off the drum, releasing

the pawl. The Anti-Run brake should engage and lock firmly preventing

further rope from being pulled off the drum.

3. Attach the winch arm. Check that it is firmly held in place by the locking

screw. Rotate the winch arm to spool rope onto the drum. An audible

clicking should be made by the pawl to confirm the correct functioning of

the anti-run brake.

4. Inspect the entire system for any signs of damage, wear or malfunction.

5. Inspect the wire rope. No kinks, broken strands or excessive wear should be

observed.

6. Ensure the rope’s safety hook is free of damage and functions correctly, the

gate locks positively.

Before operating and During Use of the G.Winch visually check the equipment and the

path of the wire rope to ensure no fouling. The person raised / lowered and the winch

operator both need to be vigilant before and during use. It is then safe to rotate the

winding arm.

4Considerations for Use

•Do not Exceed the Maximum working load of the G.Winch model.

•Should any doubt arise about the safe condition of this device DO NOT USE. Return

to Globestock or a Globestock authorised servicing agency for assessment, service

and re-certification, before further use

•The G.Winch weighs approximately 21kg. Manual handling and attaching to the

G.Tripod should be performed by 2 people.

•This equipment must be used by at least two people, one to operate the winch as

the other is lowered / raised.

•The G.Winch operator should maintain communication at all times with the person

being lowered / raised.

•The G.Winch may only be used by trained or otherwise competent persons.

•Personnel Protective Equipment should be worn when using this equipment. For

Example: Gloves, Safety Glasses, safety shoes, etc.

•Wear gloves to protect your hands when inspecting or handling the wire rope.

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•During a lifting operation keep hands clear of the rope drum, as the winch line pulled

onto the drum can trap and cause injury to fingers.

•The G.Winch should only be used within the temperature range of -15˚ to 60˚

centigrade. If the intended use is outside of this range then consult supplier or

manufacturer for guidance.

•The G.Winch is recommended for use in conjunction with a Fall Arrest and Retrieval

device such as the G.Saver II. This provides a secondary safety line, with fall

protection and emergency retrieval, ensuring maximum safety of the person being

raised or lowered

•Ensure the path of travel of the person to be raised or lowered, is free of

obstructions.

•Attach the rope’s safety hook directly to the person’s body harness attachment

point or the connection point on the carrier.

•The last meter of rope is coloured red to indicate the rope is near it’s end, this

section is not to be used and is addition to the stated length of rope.

•Do not allow slack cable during use. This cable may tangle or foul, hindering the safe

retrieval of the user and it may make it possible for the user to fall, causing fatal

injury.

•Do not allow the rope safety line to pass over sharp edges, electrical items/cables.

•Do not allow the rope safety line to become frayed or to kink as this weakens the

rope.

•A clearly understood, predetermined action plan should be in place and

implemented in the event of an emergency.

•Do not disengage the Anti-Run Brake while the G.Winch is under load.

5Setup For Use

If in any doubt please contact either a specialist or Globestock for advice.

Connect the G.Winch to a suitable anchorage such as an EN795 device. The G.Tripod is

the ideal anchorage device. The additional use of a G.Saver II provides an additional

safety line, giving the maximum level of safety.

The equipment should be inspected and setup in a safe area. All pre-use checks must be

completed before the assembly can then be moved into place by two or more people, so

that it is ready for use. Perform a final visual inspection, and the equipment is ready to

use.

Before operating the G.Winch visually check the path of the wire rope and the

equipment to ensure no fouling. Check with the user to ensure he/she is ready. It is

then safe to rotate the winding arm.

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5.1 Attaching to the G.Tripod

See Figure 2, Page 6

1. The G.Tripod should be opened up and set down on it’s feet at the lowest

setting.

2. Lay the G.Winch next to one of the side legs of the G.Tripod and lay the

G.Saver II next to the fixed leg.

3. Pull back the G.Winch’s pawl and hold, so the anti-run brake is temporarily

disconnected. Pull 3 metres of rope off the drum.

4. Fit the rope through the pulley assembly, then attach the pulley assembly to

the Anchorage point underneath the Tripod head. Ensure the screw gate of

the karabiner is securely locked.

5. Fit the rope of the G.Saver II, over the pulley on top of head of the G.Tripod,

and secure.

6. Raise the G.Tripod to the required height. Take the first leg and extend it to

the first intermediate setting. Then take the second leg, extend it to the

desired height and repeat with the third leg. Finally adjust the first leg so all

legs are at the same height.

7. Attach the G.Saver II to the upper fixed leg of the G.Tripod, as shown in the

picture, figure 2.

8. With the G.Winch on the ground, unscrew the mounting bracket lever arms,

so that the winch is ready to fit to the G.Tripod.

9. Attaching the G.Winch to the G.Tripod is best performed by two people. Lift

together, the G.Winch onto the top of the tripod leg.

10. One person holds the winch in place, with the weight of the winch supported

by the tripod leg. The other person fastens the brackets to hold the winch

onto the leg.

11. With the brackets loose, the winch is rotated around the leg so that it is on

the underside, in line with the path of the rope and the pulley. Both brackets

are then securely tightened.

12. Both the ropes hanging at the centre of the tripod can be attached back to

their respective devices, taking up slack wire rope.

13. The Access System can then be visually inspected before moving into place

over the access hole.

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Figure 2 – Attaching to the G.Tripod

G.Tripod

Pulley

Assembly

G.Winch

G.Saver II

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6Inspection And Maintenance

Like all safety critical complex mechanical devices, the G.Winch requires regular

inspection and maintenance to ensure that the unit functions safely and correctly.

Repairs or servicing should never be carried out on site or in the field. Do not tamper

with or modify the unit.

6.1 Periodic Examination

The G.Winch should be periodically inspected by a competent person at least once in

every 6 months dependant upon the frequency of use and the operating environment.

The ‘Inspection Record’ found on the page opposite in this booklet, outlines the main

examination criteria. On passing this detailed inspection the record opposite can be

completed, signed off and the unit returned for use. Any observed faults must be

rectified. If necessary or in any doubt, return the G.Winch for service, test and re-

certification.

6.2 Service and Re-certification

The G.Winch must be returned for servicing annually or if any doubt should arise

concerning the units condition. Globestock or a Globestock approved servicing agency

can be used for this. On completion of a service and retest, a new Test Certificate will be

issued which validates the unit for a further year of use.

6.3 Cleaning, Storage And Transportation

The G.Winch’s exterior may be cleaned using warm water with a mild detergent. It

should then be allowed to dry.

In order to maintain the wire rope safety line, remove any soiling. Apply a little light oil

to a cloth. Hold the cloth around the rope, allowing the rope to pass through the cloth.

This will leave the rope lightly oiled.

The unit should be stored in a clean, dry, chemical free environment.

When transporting the G.Winch, it should be boxed or retained to prevent damage or

deterioration.

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