Global Industrial 989021 Manuel utilisateur

OPERATOR’S MANUAL

Global Industrial

globalindustrial.com

Manual Part No. 989021M

11/06/2019

POWERED STRADDLE LIFT TRUCK

MODEL 989021

FOREWORD

As a lift truck operator, you are respon-

sible for a machine that is useful, pow-

erful, and can be hazardous if not

operated as described. Your Global

Industrial truck may weigh more than

some cars, depending on the model.

Observing and practicing the safety

warnings in this manual cannot be over-

emphasized. Just knowing the warn-

ings, however, is no substitute for

common sense. Focusing on the task

at hand, in almost all cases, prevent

accidents. Think of the truck as your

own. In this way you will learn its capa-

bilities and limitations.

This manual is intended to remain with

the truck at all times as a handy refer-

ence guide to operation. Detailed main-

tenance procedures are found in the

parts and service manual for the spe-

cific truck model, and are to be per-

formed only by a qualified technician.

For further information on obtaining a

c o m p l e t e p a r t s a n d s e r v i c e m a n u a l , s e e

page 26 of this manual.

The operator who knows his truck will

learn to spot problems as they develop.

This is accomplished by performing the

Daily Checks and reporting any prob-

lems to the designated authority.

TABLE OF CONTENTS

SAFETY SYMBOLS ..............................................................................................4

GENERAL DESCRIPTION ....................................................................................4

NAME PLATE AND WARNING DECAL ...............................................................4

LOAD CAPACITY..................................................................................................6

BEFORE OPERATION ..........................................................................................7

INSTRUMENTS AND CONTROLS .....................................................................10

OPERATION ........................................................................................................11

Forward and Reverse Travel and Speed Control ...............................11

Steering ..................................................................................................11

Stopping.................................................................................................12

Parking ...................................................................................................12

Battery Charging ...................................................................................13

Load Handling .......................................................................................13

Moving a Disabled Truck ......................................................................14

NOTICE - OBTAINING A PARTS AND SERVICE MANUAL..............................26

SAFETY SYMBOLS

WARNING and CAUTION are both signal words intended to alert the viewer to

the existence and relative degree of a hazard. They are both preceded by a safety

alert symbol consisting of an exclamation mark enclosed by a triangle.

A Warning indicates a hazard which could result in injury or death if proper pre-

cautions are not taken.

A Caution indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or

action that should not be performed under any circumstances, as both personal

injury and/or damage to equipment will result.

GENERAL DESCRIPTION

The Global Industrial Straddle trucks

utilize the straddle leg configuration,

which normally straddles the load.

Control for steering, braking, forward

and reverse travel, horn and speed con-

trol are all located on the control handle.

All trucks feature an automatic high

speed cut-off circuit which locks out

high speed when the forks are elevated.

NAME PLATE AND WARNING DECAL

Warning decal locations are near the

steering arm within sight of the operator.

The name plate is mounted on the

trucks rear cover. See illustration on

If the name plate or warning decal are

lost or damaged they should be

replaced immediately. Have your

supervisor or the designated authority

contact Global Industrial Authorized

Dealer for replacement.

The name plate shows the model num-

ber, serial number, and truck type. Bat-

tery type, with voltage and minimum

weight, is shown along with information

on the load capacity and load center.

The warning decal contains warnings

which also appear, with illustrations, in

the Operation section of this manual.

989021 Name Plate and Warning Decal Locations - Typical

ITEM DESCRIPTION

1 Hook label (indicating lift spot)

2 Mast warning label

3 Warning label

4 Key switch label

5 Forward and Reverse label

6 Warning label

7 Pinch point label

8 Caution label

9 Charger status indicator label

10 Data plate

R8566

This truck is equipped with a battery. Read and heed the following warning plus

any other warnings located near or on the battery. An example is shown here:

LOAD CAPACITY

The further the load center is from the

backrest, the lower the load capacity.

The load center must also be no higher

than that specified above the lifting sur-

face (Top side of forks). For example, a

load capacity of 2200 pounds with a

load center of 24 inches means that the

truck can be used to lift 2200 pounds

only when the load’s center of gravity is

no more than 24 inches from the face of

the forks or 24 inches above the top side

of the forks. Note that a truck undergo-

ing speed changes is less stable than a

standing truck. If you are not sure that

the truck can lift a certain load, consult

your supervisor or the designated

authority.

Load Center

WARNING:

R6115

R3814

BEFORE OPERATION

The table on page 9 covers important

inspection points on trucks which

should be checked prior to operation.

Depending on use, some trucks may

require additional checks.

The illustration on the next page shows

a sample format for an Operator Check-

list, which can be modified as necessary

to fit your operation.

Periodic maintenance of this

truck by a qualified service

technician is required.

A qualified service technician

should check the truck monthly

for proper lubrication, proper fluid

levels, brake maintenance,

motor maintenance and other

areas specified in the parts and

service manual maintenance

section.

If the truck is found to be unsafe

and in need of repair, or contrib-

utes to an unsafe condition,

report it immediately to the des-

ignated authority. Do not operate

it until it has been restored to a

safe operating condition. Do not

make any unauthorized repairs

or adjustments. All service must

be performed by a qualified ser-

vice technician.

WARNING:

R6235GL

Sample of Operator Check List

Operator Checks

ITEM PROCEDURE

Transmission and hydraulic

systems

Check for signs of fluid leakage.

Forks Check for cracks and damage and that they

are properly secured.

Chains, cables and hoses Check that they are in place, properly secured

and not damaged.

Guards and load backrest Check that safety guards are in place, prop-

erly secured and not damaged.

Safety signs Check that warning labels, nameplate, etc.,

are in good condition and legible.

Horn Check that horn sounds when operated.

Steering Check for binding or looseness in steering

arm when steering.

Travel controls Check that speed controls on control handle

operate in all speed ranges in forward and

reverse and that belly button switch functions.

Wheels Check drive wheel for cracks or damage.

Move truck to check load wheels and casters

for freedom of rotation.

Hydraulic controls Check operation of lift and lower to their maxi-

mum positions.

Brakes Check that brakes actuate when steering arm

is raised to upright position, and when lowered

to horizontal position.

Deadman/Parking brake Check that steering arm raises to upright posi-

tion when released and brake applies.

Battery disconnect Check that battery can be disconnected and

reconnected. Check for connector damage.

Check that the emergency power disconnect

is functioning properly.

High speed limit switch Allow for enough space to operate truck in

high speed. Elevate forks approximately two

feet, then test drive truck to check if high

speed is cut out.

INSTRUMENTS AND CONTROLS

The steering arm and control handle

provide controls for steering, forward

and reverse speed control, braking,

horn, and raising and lowering the forks.

Control handles on all models have a

“belly button” reversing switch which

reverses the direction of the truck upon

contact with the operator.

Detailed operating instructions are in

the Operation section of this manual.

Pushing the red emergency stop switch

removes all power from truck circuits in

the event of an emergency.

Controls

R8568

R8567

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