Giant SXC 32 Manuel utilisateur

CONTENTS

WARRANTY & AS POLICY________________________________________ 3

SERVICE INTERVAL _____________________________________________ 3

AFTER SERVICE LINEUP _________________________________________ 4

PROBLEM DIAGNOSIS __________________________________________ 5

NO FUNCTIONAL LOCK-OUT ____________________________________ 6

PREPARATION _________________________________________________ 7

IMPORTANT: SAFTY FIRST! ______________________________________ 7

TOOL LIST_____________________________________________________ 7

SXC 32 RL EXPLORED VIEW______________________________________ 8

SXC 32 RRL EXPLORED VIEW ____________________________________ 9

SUSPENSION FORK DISASSEMBLY ______________________________ 10

Lower leg ___________________________________________________________ 10

Air spring side ______________________________________________________ 14

Damper cartridge-RL version ________________________________________ 17

Damper cartridge-RRL version_______________________________________ 21

SUSPENSION FORK ASSEMBLY _________________________________ 25

Damper side-RL version (200 hours service)__________________________ 25

Damper side-RRL version (200 hours service) ________________________ 31

Air spring side (200 hours service) ___________________________________ 36

Lower leg (50/200 hours service)_____________________________________ 41

WARRANTY & AS POLICY

1. Warranty period: 2 years from date of purchase.

2. Warranty cases need to be registered on WPS.

2.1 GMCs will decide whether or not to return defective forks.

3. For warranty claims:

3.1 The defective forks will be repaired with service kits by GSC’s service center.

SERVICE INTERVAL

Service interval

Maintenance

Before riding

Check your fork, bike and all components for wear

and damage

After each ride

Clean stanchions and wiper seals with soapy water

or isopropyl alcohol

After 50 hours of riding

Fork lower leg maintenance

After 200 hours of riding or 1 year

Air spring and damper maintenance

AFTER SERVICE LINEUP

SXC 32 completed suspension fork for Global

Wheel size

Travel

Remote

Item number

Description

27.5

w/o

1111-SXC232-701

SXC2 32 AIR RL 27.5" 1-1/8"X269 ST T80MM

27.5

100

w/o

1111-SXC232-702

SXC2 32 AIR RL 27.5" 1-1/8"X269 ST T100MM

100

w/o

1111-SXC232-901

SXC2 32 AIR RL 29" 1-1/8"X269 ST T100MM

27.5

1111-SXC232-703

SXC2 32 AIR RRL 27.5" 1-1/8"X269 ST T80MM

27.5

100

1111-SXC232-704

SXC2 32 AIR RRL 27.5" 1-1/8"X269 ST T100MM

100

1111-SXC232-902

SXC2 32 AIR RRL 29" 1-1/8"X269 ST T100MM

SXC 32 completed suspension fork for GJ

Wheel size

Travel

Remote

Item number

Description

27.5

w/o

1111-SXC232-705

SXC2 32 AIR RL 27.5" 1-1/8"X269 ST T80MM (GJ)

27.5

100

w/o

1111-SXC232-706

SXC2 32 AIR RL 27.5" 1-1/8"X269 ST T100MM (GJ)

100

w/o

1111-SXC232-903

SXC2 32 AIR RL 29" 1-1/8"X269 ST T100MM (GJ)

27.5

1111-SXC232-707

SXC2 32 AIR RRL 27.5" 1-1/8"X269 ST T80MM (GJ)

27.5

100

1111-SXC232-708

SXC2 32 AIR RRL 27.5" 1-1/8"X269 ST T100MM (GJ)

100

1111-SXC232-904

SXC2 32 AIR RRL 29" 1-1/8"X269 ST T100MM (GJ)

SXC 32 service kit lineup

Service kit

Item number

Description

27.5" Rebound adjustment nut

91221G9003S1K

MY21 SXC 2 27.5" Rebound adjustment nut

29" Rebound adjustment nut

91221G9004S1K

MY21 SXC 2 29" Rebound adjustment nut

Air spring cap kit

91221G9005S1K

MY21 SXC 2 Air spring cap kit

Air spring parts

91221G9006S1K

MY21 SXC 2 T100mm Air spring parts

Air spring parts

91221G9007S1K

MY21 SXC 2 T80mm Air spring parts

Damper cap kit

91221G9008S1K

MY21 SXC 2 Damper cap kit

Damper cartridge RL

91221G9009S1K

MY21 SXC 2 RL Damper cartridge

Damper cartridge RRL

91221G9010S1K

MY21 SXC 2 RRL Damper cartridge

Damper remote control set w/

remote lever

91221G9011S1K

MY21 SXC 2 Damper remote control set w/ remote

lever

PROBLEM DIAGNOSIS

Symptoms

Cause

Solutions

Air lose

Loose valve core

Seals failure

1. Pump the fork to 100PSI

2. Spray soapy water onto valve core, air

side Top Cap, Wiper and Bottom Bolt.

3. If bobbles were found around valve or

Top Cap, tighten/replace accordingly.

4. If bobbles were found around Bottom

Bolt or Wiper, perform air spring

service.

Stiff at beginning

travel

DU Bushing lose lubrication

Perform: Lower leg service

No adjustment

on rebound

Rebound knob broken, or

Damper unit failed.

Replace rebound knob.

Replace and perform damper unit

service.

Movement

between

Stanchions and

Lower Legs.

Low on lubrication

Stanchion wear and tear

DU Bushing worn out.

Lower Leg service.

If symptom persists, inspect

Stanchion both inner/outer, and

Lower Leg DU Bushings.

Oil leak from

Wiper

Oil seepage from assembly

Wiper seal failed

If forks are new, thoroughly clean the

area; otherwise,

Perform Lower Leg service and

replace Wiper seals

Oil leak from

Top Cap

Oil seepage from assembly

Top cap under-torqued or

cracked.

Seals failed

If forks are new, thoroughly clean the

area; otherwise,

Check and tighten to proper torque

Replace said parts if symptom

persists.

NO FUNCTIONAL LOCK-OUT

It is possible after the bike being hung up or laid sideways, the air inside the Damper

Cartridge gets to the wrong chamber, causing lock-out to temperately malfunction.

Generally the damper will self-adjust after a short ride. For quick on-site remedy, proceed

following procedures.

Setting:

Air pressure: Release air from the air spring chamber.

Compression: on the open mode.

Rebound index: Fastest position (turn rebound damper knob completely counterclockwise)

Solution:

Slowly compress fork to full travel and then let fork travel restore to original position 3 to 5

times.

Test lock-out function, Reset air pressure.

PREPARATION

The following service procedures are performed while forks are on the repair stand. It is

NOT recommended to perform services while forks are on the bike

Suspensions are sensitive to contamination, dust and grit.

Prior to any service, should you thoroughly clean forks with soapy water or isopropyl

alcohol.

Once cleaned, inspect for any crack or deformation, especially on bridge and dropout

areas.

To avoid unexpected scratches, remove wrist watch, jewelry and other accessories.

IMPORTANT: SAFTY FIRST!

For your safety, wear safety glasses at all time.

Use of nitrile gloves is encouraged though not compulsory.

TOOL LIST

•Repair stand

•Shock pump w/ air release button

•Plastic mallet

•Bench vise with soft jaws, options:

•Park tool AV-1, AV-5

•Birzman BM15-AX-VISE

•Needle-nose pliers

•Vernier caliper, ruler or tape rule

•Flathead screwdriver

•Tweezers or a small magnet

•24mm ground down socket, or UNIOR or

Abbey Bike Tools counterparts, and

compatible wrench

•24mm hub spanner

•10mm deep-well socket and compatible

wrench

•2/3/4/5/6 mm hex keys

•Internal Snap Rng plier

•Motorcycle tyre lever, or 15mm open-

end wrench

•Tweezer

•Pick

•Flashlight

•Optional: Schrader valve core tool

•Isopropyl alcohol

•Clean shop towels

•Special Bottom Bolt tool

•Torque wrenches

•Oil pan or similar container

SXC 32 RL EXPLORED VIEW

SXC 32 RRL EXPLORED VIEW

SUSPENSION FORK DISASSEMBLY

Remove brake, wheel and axle.

Remove remote lever from handlebar if

applicable.

Remove forks from the bike.

Clean and inspect for wear and tear.

Place forks on the repair stand by clamping on

the steerer.

Lower leg

1. Rotate forks to horizontal position.

Remove the rebound adjustment knob by

using needle nose plier and pulling away

from Lower Leg.

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