Gfp 563TH Manuel utilisateur
Gfp
563TH
December 2012
1
OPERATING MANUAL Gfp 563 TH
Please read this manual carefully before operating!
Gfp
563TH
December 2012
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Table of Contents
Contents Page
1 Introduction …………………………………………………… 3
2 Important Safety Instructions………………………………… 3
3 Installation Safeguards ……………………………………… 4
4 General Safeguards…………………………………………… 5
5 Operating Conditions ………………………………………… 6
6 System Components ………………………………………… 7
7 Control Panel ………………………………………………… 8
8 Packing List ………………………………………………… 9
9 Installation
A Uncrate the machine…………………………………… 10
B Remove heat tube package…………………………… 10
C Remove machine from Skid…………………………… 11
D Assemble machine stand……………………………… 12
E Set Machine on stand………………………………… 13
F Attach supply support brackets………………………… 14
10 Installing heat tube
A Insert heat tube… …………………………………… 15
B Connect electric wires ………………………………… 16
11 Installing Take up Reel ……………………………………… 17
12 Additional installation items ………………………………… 18
13 Removing Press roller assembly……………………………… 18
14 Loading film ………………………………………………… 19
15 Threading Film ……………………………………………… 20
16 Operation …………………………………………………… 21
17 Roller Gap………… ………………………………………… 21
18 Roller Gap adjustment………………………………………… 22
19 Optional Rewind ……………………………………………… 23
20 Troubleshooting ……………………………………………… 24
21 Specifications ………………………………………………… 25
22 Warranty ……………………………………………………… 26
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563TH
December 2012
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1. Introduction
Thank you for choosing a Gfp laminator It has been designed and manufactured to
provide years of continuous service Please read this manual thoroughly before
operating Please inspect the box and the laminator for shipping damage Damage
should be brought to the attention of the delivering carrier immediately For a list of
shipping components see “Packing List” on page 9
2. Important Safety Instructions
In this operating manual you will find important safety messages regarding the
product
Read these instructions carefully, failure to comply with the following safety
procedures could result in serious injury
WARI Do not attempt to service or repair the laminator Only
authorized maintenance and service technicians should make repairs
WARI Do not connect the laminator to an electrical supply or attempt
to operate the laminator until you have completely read these instructions
Maintain these instructions in a convenient location for future reference
WARI To guard against injury, the following safety precautions must
be observed in the installation and use of the laminator
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563TH
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3.
Installation Safeguards
• Shipping damage should be brought to the immediate attention of the
delivering carrier
• Avoid locating the laminator near sources of heat or cold Avoid locating the
laminator in the direct path of forced, heated or cooled air
• The receptacle must be located near the equipment and easily accessible
• Connect the attachment plug provided with the laminator to a suitably
grounded outlet only This machine must have reliable earth wire to ensure
the safety of the machine during operations
• Contact an electrician should the attachment plug provided with the laminator
not match the receptacles at your location
• Ensure that the voltages of the power supply you are using match the
rated working voltages before operations Do not use incorrect power supply
• Do not use damaged wires or sockets If abnormal conditions occur,
switch off the power supply first
• Only a licensed electrician should install wiring and outlet for the
laminator
• Do not defeat or remove electrical and mechanical safety equipment such as
interlocks, shields and guards
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563TH
December 2012
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4. eneral Safeguards
• Keep hands, long hair, loose clothing, and articles such as neckties away from
rollers to avoid entanglement and entrapment The rollers have pinch points
that can trap body parts or clothing and cause serious injury
• Do not use the machines for purposes other than lamination and mounting,
otherwise damages to the machine or accidents may occur
• Keep out of reach of children
• Keep flammable and wet objects away from the machine
• Do not use flammable sprays or materials when cleaning the machine
• Do not leave the machine unattended during operations
• Do not mount metal materials or other hard objects
• Do not put burrs, sharp blade or rigid materials in between the two rubber
rollers
• Do not attempt to laminate items that exceed total recommended material
thickness of the unit
• Do not touch the rollers when they are hot or place foreign object inside the
machine
• Do not cut adhesive films directly on the surface of the rollers to avoid
damaging the rubber coating
• Shut down the machine after laminating to avoid misusing this machine by
others
• Shut down the power before moving the machine
• Note the locations of foot wheels while moving or operating this machine to
avoid injuries to your feet
• Disconnect from the power supply before repair or maintenance
• Disconnect from the power supply when the machine is not in use for
a long time.
• When the machine lies idle for a long period of time, raise the top rubber
roller to avoid the distortion of the rubber surface
• Do not cover the surface of the machine until the machine has completely
cooled
• Perform only the routine maintenance procedures referred to in these
instructions
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563TH
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5. Operating Conditions
Place machine on level surface
Environment requirements：
Ambient temperature: 50⁰ F - 104⁰ F
Humidity：30%—80%；ideal humidity：55%
Due to the static on film rolls, you should try to keep the environment clean
Provide enough space around machine to ensure the safe and effective operation
The minimum area covered is 8 ft x 10 ft
Do not directly cut the films on the surfaces of the rubber rollers to avoid
damages to the rollers
Do not put burrs, sharp knives or extra thick and hard materials in between the
rollers Do not leave objects like tools, rulers, knives, etc on the working panels
or the side cabinets to avoid their being rolled into the machine accidentally and
damaging the rollers
For repairs and replacements, please contact your local distributor Unauthorized
repairs and dismantling will affect future maintenances of the machines
The machine can laminate continuously objects less than ½” thick
For objects over ½” but less than 1” thick, use the pedal switch
Operator should be present while machine is in operation
Warning: Do not keep the machines in direct sunshine or near it.
Do not keep the machine in dusty place or places with strong vibrations.
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563TH
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6. System Components
1
Linkage Axle 11 Power cord 21 Exit table
2 Emergency Stop switch 12 Main power switch 22 Bottom nip roller
3 Left cabinet 13 Roller gap hand-wheel 23 Support crossbar
4 Assembly cover 14 Control panel 24 Cross member
5 Top Supply mandrel 15 Right cabinet 25 In-feed table
6 Leveling foot 16 Rewind tube 26 Pressing roller
7 Rear supporting beam 17 Cardboard tube 27 Nip roller safety shield
8 Film core adaptor/ brake 18 Top supply mandrel bracket 28 Top heat roller
9 Foot pedal 19 Temperature sensor
10 Fuse 20 Rear rewind assembly
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563TH
December 2012
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7. Control Panel
1 Cold laminating indicator 6 Hot / Cold heater switch
2 Hot laminating indicator 7 Forward / Reverse switch
3 Ready light indicator 8 Continuous/ foot pedal operation
4 Temperature display screen 9 Temperature adjustment
5 Speed adjustment
Note:
1 The machine does not have continuous reverse Reverse can only operate using the pedal switch
2 If the photo-electric eye stops the machine, move operation switch to “Step” then back to
C
“continuous” operation
2
3
4
5
6
7
1
9
8
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563TH
December 2012
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8. Packing List
Remove all parts from shipping create and boxes Inspect parts and the machine
carefully Any missing parts should be reported to the shipper upon receipt of
shipment
Main Machine Crate Stand Box
Part Quantity Part Quantity
Main Machine 1 Cross beams 2
Swing out shaft assembly 1 Middle beam 1
Rewind tube 1 Left side stand 1
Foot Pedal 1 Right side stand 1
Heat tube 1 8 x100 hex screw 8
Media support brackets 3 8 x 60 hex screw 4
Leveling Feet 4 #8 flat washer 14
Stand anchor bolts (M10) 4 #8 spring spacer 14
Allen wrench 5mm 1 Alignment bracket 2
Film cutter 1 5 x 8 hex screw 4
Operation manual 1 # 5 flat washer 4
8 x 20 hex screw 6 # 5 spring spacer 4
# 8 flat washer 6 Anchor bolts (M8) 2
# 8 spring spacer 6 #8 Nut 2
Allen wrench 4mm 1
Allen wrench 6mm 1
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563TH
December 2012
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9. Installation
9 A. Uncrate the machine
1 Remove screws around the base of the crate including corner supports
2 Lift crate straight up and off the skid
9 B. Remove Heat tube package from inside crate top
3 Remove nuts on heater support brackets that hold the cardboard tube to
the inside of the crate and remove the heater package
Heat tube
package
Crate
Heater support bracket
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