Generac Power Systems XC series Manuel utilisateur

XC Series Portable Generator

Owner’s Manual

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

003436

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 2

Fire Hazards .................................... 3

Lifting or Suspending Generator ..... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions ........................................ 5

Connection Plugs ............................ 6

Hour Meter ...................................... 7

Remove Contents from Carton ....... 7

Assembly ......................................... 8

Battery Cable Connection (if equipped)

Add Engine Oil ................................ 9

Fuel ............................................... 10

Section 3 Operation .................... 11

Operation and Use Questions ....... 11

Before Starting Engine .................. 11

Prepare Generator for Use ............ 11

Grounding the Generator When Used

as a Portable ................................. 11

Know Generator Limits .................. 12

Transporting/Tipping of the Unit .... 13

Starting Pull Start Engines ............ 13

Starting Electric Start Engines ...... 13

Generator Shut Down ................... 13

Low Oil Pressure Shutdown System .

Section 4 Maintenance and

Troubleshooting ..........................15

Maintenance ..................................15

Maintenance Schedule ..................15

Preventive Maintenance ................15

Engine Maintenance ......................15

Battery Replacement (if applicable) 17

Inspect Muffler and Spark Arrester 17

Valve Clearance ............................18

Storage ..........................................18

Troubleshooting .............................19

Notes .............................................20

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on tags

and decals affixed to the unit, are not all inclu-

sive. If using a procedure, work method, or

operating technique that the manufacturer

does not specifically recommend, verify that it

is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used to

alert personnel to special instructions about a

particular operation that may be hazardous if

performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Safety Symbols and Meanings

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

Electrical Hazards

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000250)

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to service

this equipment and could result in death or serious

injury. (000215)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury. (000216)

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

Owner’s Manual for Portable Generator 3

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

Fire Hazards

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Lifting or Suspending Generator

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. Safety and Performance of Portable Gen-

erators ANSI/PGMA G300 available from

pgmaonline.com

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

Personal injury. Failure to properly connect

lifting cables, chains, or straps could result in

death, serious injury, or property damage.

(000346)

WARNING

Personal injury. Failure to use cables, chains, or

straps rated at 2000 lbs. (907 kg) working load or

greater to raise or suspend unit could result in

death, serious injury, or property damage.

(000347)

WARNING

Personal injury. Never operate generator while

suspended. Doing so could result in death,

serious injury, or property damage.

(000348)

WARNING

Personal Injury. Do not use lifting hook if there are

signs of damage or corrosion. Doing so could result

in death, serious injury, or property damage.

(000349)

WARNING

Personal Injury. Do not use lifting hook other than as

directed. Failure to do so could result in death, serious

injury, or property damage.

(000350)

WARNING

Personal Injury. Verify all fasteners are properly

tightened prior to lifting unit. Failure to do so could

result in death, serious injury, or property damage.

(000351)

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components

Figure 2-2. Unit Identification Label

003442

003441

003436

1 120 Volt AC, 20 Amp Duplex Receptacle

2 120/240 Volt AC, 30 Amp Locking

Receptacle

3 1-pole Circuit Breakers (AC)

4 2-pole Circuit Breaker

5 120 Volt AC, 30 Amp Locking Receptacle

6 Idle Control

7 Ground Fault Sensing Module

8 GFCI Module Circuit Breaker

9 Hour Meter

10 Choke Lever

11 Start/Run/Stop Switch (Electric start)

(6.5kW, Run/Stop Switch, recoil start only)

12 Spark Plug

13 Oil Filter

14 Oil Drain

15 Oil Fill

16 Air Filter

17 Fuel Filter

18 Recoil Starter

19 Muffler

20 Spark Arrestor

21 Grounding Lug

22 Handles

23 Fuel Tank

24 Gas Cap

25 Fuel Gauge

26 Battery (if equipped)

27 Steel Lifting Pocket

28 Handle Release Knob

003447

Owner’s Manual for Portable Generator 5

Figure 2-3. XC Series Control Panel

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions

The United States Environmental Protection

Agency (US EPA) (and California Air

Resources Board (CARB), for engines/equip-

ment certified to California standards) requires

that this engine/equipment complies with

exhaust and evaporative emissions stan-

dards. Locate the emissions compliance decal

on the engine to determine applicable stan-

dards. For emissions warranty information,

please reference the included emissions war-

ranty. It is important to follow the maintenance

specifications in the manual to ensure that the

engine complies with the applicable emissions

standards for the duration of the product’s life.

003439

82 7

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

6.5 kW / 8.0 kW Generator Specifications

Rated Power 6.5kW** / 8.0kW**

Starting Watts 8.13kW** / 10kW**

Rated AC Voltage 120/240

Rated AC Load (120 Volt / 240 Volt)

6.5 kW

8.0 kW

54.2 / 27.1 Amps**

66.7 / 33.3 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry)

6.5 kW (recoil start only)

6.5 kW

8.0 kW

243 lbs. (110.2 kg)

257 lbs. (116.6 kg)

260 lbs. (117.9 kg)

** Operating Temperature Range: -18 deg. C (0 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

6 Owner’s Manual for Portable Generator

Connection Plugs

120 VAC, 20 Amp, Duplex

Receptacle

The 120 Volt outlet is overload protected by a

20 Amp push-to-reset circuit breaker. See Fig-

ure 2-4. Each receptacle will power 120 Volt

AC, single phase, 60 Hz electrical loads

requiring up to 2400 watts (2.4 kW) or 20

Amps of current. Use only high quality, well-

insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater).

Figure 2-4. 120 VAC, 20 Amp, Duplex

Receptacle NEMA 5-20R

120/240 VAC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 4-

wire grounded cord set to plug and desired

load. The cord set should be rated 250 Volts

AC at 30 Amps (or greater). See Figure 2-5.

•XC6500: Use this receptacle to operate

120 Volt AC, 60 Hz, single phase loads

requiring up to 3240 Watts (3.2 kW) of

power at 27 Amps or 240 Volt AC, 60 Hz,

single phase loads requiring up to 6480

watts (6.4 kW) of power at 27 Amps. The

outlet is protected by 2-pole 30 Amp rocker

circuit breakers.

•XC8000: Use this receptacle to operate

120 Volt AC, 60 Hz, single phase loads

requiring up to 3600 watts (3.6 kW) of

power at 30 Amps or 240 Volt AC, 60 Hz,

single phase loads requiring up to 7200

watts (7.2 kW) of power at 30 Amps. The

outlet is protected by 2-pole 30 Amp rocker

circuit breakers.

Figure 2-5. 120/240 VAC, 30 Amp Receptacle

NEMA L14-30R

120 VAC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 3-

wire cord set to the plug and to desired load.

The cord set should be rated for 125 Volts AC

at 30 Amps (or greater). See Figure 2-6.

Use this receptacle to operate 120 Volt AC,

60Hz, single phase loads requiring up to 3600

watts (3.6kW) of power at 30 Amps. The outlet

is protected by a 30 Amp push-to-reset circuit

breaker.

Figure 2-6. 120 VAC, 30 Amp Receptacle

NEMA L5-30

6.5 kW / 8.0 kW Engine Specifications

Displacement 426 cc

Spark Plug Part No. 0G0767B

Spark Plug Type Champion RC12YC or Equivalent

Spark Plug Gap 0.020 inch (0.51mm)

Gasoline Capacity 32 L (8.5 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity

with filter change

without filter change

1.0 L (1.1 qt.)

0.9 L (0.95 qt.)

Run Time at 50% Load (6.5kW / 8.0kW) 14 Hours / 11 Hours

* Go to www.generac.com or contact an IASD for replacement parts.

TABLE 2. Product Specifications

000424

000204

000844

Owner’s Manual for Portable Generator 7

Hour Meter

The Hour Meter tracks hours of operation for

scheduled maintenance. See Figure 2-7.

• The SVC display will illuminate one hour

before and one hour after each 200 hour

interval providing a two hour window to per-

form service.

When the hour meter is in flash alert mode,

the maintenance message will alternate with

elapsed time in hours and tenths. The hours

will flash four times, then alternate with the

maintenance message four times until the

meter automatically resets.

• 200 hours - SVC — Change oil, oil filter, air

filter, fuel filter, and spark plug. Clean spark

arrestor screen. (Every 200 hrs)

NOTE: The hour glass icon will flash when the

engine is running. This signifies the meter is

recording hours of operation.

Figure 2-7. Hour Meter

Ground Fault Sensing Module

This unit is equipped with a ground fault circuit

interrupter (GFCI). This device meets applica-

ble federal, state and local codes. The ground

fault sensing module covers all receptacles.

In the event of a ground fault, the GFCI will trip

and stop the flow of electricity to prevent seri-

ous injury.

The GFCI constantly monitors electricity flow-

ing in a circuit. If current flowing through a cir-

cuit varies from what is returning, the GFCI

switches power off tripping the main circuit

breaker on the generator's control panel.

A GFCI does NOT protect against circuit over-

loads, short circuits, or shocks. Electric shock

can still occur if a person touches charged

electrical wires while standing on a non-con-

ducting surface, such as a wood floor.

Test the GFCI module before each use. See

Figure 2-8.

1. Start generator.

2. Plug a test lamp into duplex receptacle.

The lamp should be on.

3. Press TEST button on GFCI to trip the

device. The main breaker should ‘trip’.

This is indicated by movement of the actu-

ator handle to the OFF position.

4. This should stop the flow of electricity

making the lamp shut off. If the main

breaker does not ‘trip’, the GFCI is not

working and the generator should not be

used. Contact an IASD.

5. To restore the flow of electricity, set the

main breaker actuator handle to the ‘ON’

position. The handles should remain

latched in this position. If it does not, either

the GFCI or the main breaker is failing and

should be replaced. Contact an IASD.

6. This GFCI is protected against overload by

a 6.5kW, 30 Amp or 8.0kW, 35A/240V

main breaker.

7. The GFCI has Auto-Monitor and End-of-

Life indications with LED status lights.

Figure 2-8. Test the GFCI

Automatic Idle Control (if equipped)

This feature improves fuel economy. When

this switch is turned ON, the engine will run at

a normal fast governed engine speed when

electrical load is connected. When load is

removed, the engine will run at a reduced

speed. With the switch OFF, the engine con-

tinually runs at a normal fast engine speed.

Always have the switch OFF when starting

and stopping the engine. See Figure 2-8.

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

0000.0

000205

004285

8 Owner’s Manual for Portable Generator

TABLE 3. Accessories

3. Call Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) with the unit

model and serial number for any missing

carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Assembly

Call Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) for any assem-

bly issues or concerns. Please have model

and serial number available.

The following tools are required to install the

accessory kit.

• Screwdriver (1)

• 8mm Wrench (2)

• 13mm Wrench (2)

See Figure 2-9.

Install lifting pocket assembly as follows:

1. Install each halve of lifting pocket (3)

underneath frame and loosely assemble

with 45mm bolt (7) and nut (11) through

holes in frame.

2. Install 20mm bolt (10) and nut (11) through

top holes of lifting pocket halves.

3. Tighten all bolts securely.

4. Align each top cover (8) with bottom lifting

pocket (3) holes. Insert binding post (9)

barrel and secure with binding post screw

(9).

Figure 2-9. Steel Lifting Pocket Assembly

NOTE: The wheels are not intended for over-

the-road use.

See Figure 2-10.

Install wheels as follows:

1. Slide axle (5) through generator frame

axle holes.

2. Slide wheel (1) and one 5/8" flat washer

(6) onto axle.

3. Secure with hair pin (4). Repeat on oppo-

site side.

Install frame foot assembly as follows:

1. Align frame foot (2) with holes in frame

and secure with 45mm bolts (7).

Item Qty.

Main Unit 1

Owner’s Manual 1

Engine Manual 1

Quart SAE Oil 1

Oil Filter 1

Air Filter 1

Spark Plug 1

Spark Plug Wrench 1

Shop Towel 1

Top Cover (8) 2

Wheel (1) 2

Frame Foot (2) 2

Steel Lifting Pocket (3) 2

Hardware Bag Qty.

Hair Pin (4) 2

Axle (5) 1

5/8” Flat Washer (6) 2

45mm Bolt (7) 8

Binding Post Assembly (9) 2

20mm Bolt (10) 2

Nut (11) 6

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

003759

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