Generac Power Systems XT8000EFI Manuel utilisateur

XT8000EFI Portable Generator

Owner’s Manual

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

005822

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 3

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions ........................................ 5

Connection Plugs ............................ 6

Idle Control Switch .......................... 6

Hour Meter ...................................... 6

Fault Indicator Light ......................... 6

Remove Contents from Carton ....... 8

Assembly ......................................... 8

Battery Cable Connection ............... 9

Add Engine Oil ................................ 9

Fuel ............................................... 10

Section 3 Operation .................... 11

Operation and Use Questions ....... 11

Before Starting Engine .................. 11

Prepare Generator for Use ............ 11

Grounding the Generator When Used

as a Portable ................................. 11

Know Generator Limits .................. 12

Transporting/Tipping of the Unit .... 13

Starting Pull Start Engines ............ 13

Starting Electric Start Engines ...... 13

Generator Shut Down ................... 13

Low Oil Pressure Shutdown System .

Section 4 Maintenance and

Troubleshooting ..........................14

Maintenance ..................................14

Maintenance Schedule ..................14

Preventive Maintenance ................14

Engine Maintenance ......................15

Battery Replacement .....................16

Inspect Muffler and Spark Arrester 17

Valve Clearance ............................17

Storage ..........................................17

Troubleshooting .............................19

Notes .............................................20

(000393a)

WARNING

CANCER AND REPRODUCTIVE HARM

www.P65Warnings.ca.gov.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Read This Manual Thoroughly

If any section of this manual is not understood,

contact the nearest Independent Authorized

Service Dealer (IASD) or Generac Customer

Service at 1-888-436-3722 (1-888-GEN-

ERAC), or visit www.generac.com for start-

ing, operating, and servicing procedures. The

owner is responsible for proper maintenance

and safe use of the unit.

SAVE THESE INSTRUCTIONS for future ref-

erence. This manual contains important

instructions that must be followed during

placement, operation, and maintenance of the

unit and its components. Always supply this

manual to any individual that will use this unit,

and instruct them on how to correctly start,

operate, and stop the unit in case of emer-

gency.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on tags

and decals affixed to the unit, are not all inclu-

sive. If using a procedure, work method, or

operating technique that the manufacturer

does not specifically recommend, verify that it

is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used to

alert personnel to special instructions about a

particular operation that may be hazardous if

performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Safety Symbols and Meanings

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

000657

(000103)

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous

gas. Carbon monoxide, if not avoided, will

result in death or serious injury.

DANGER

Asphyxiation. The exhaust system must be properly

maintained. Do not alter or modify the exhaust system

as to render it unsafe or make it noncompliant with

local codes and/or standards. Failure to do so will

result in death or serious injury.

(000179b)

DANGER

2 Owner’s Manual for Portable Generator

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

• NEVER run a generator indoors or in a

partly enclosed area such as garages.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting

power source and load lines. Failure to do so

will result in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage. (000250)

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces could

result in severe burns or fire.

(000142a)

WARNING

Personal injury. Do not insert any object through the

air cooling slots. Generator can start at any time and

could result in death, serious injury, and unit damage.

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

operate or service this equipment and could result in

death or serious injury.

(000215a)

WARNING

(000216)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

Personal Injury. Fuel lines are pressurized.

Servicing the fuel lines may release high

pressure fuel and could result in death or

serious injury. (000501)

WARNING

000406

(000103)

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous

gas. Carbon monoxide, if not avoided, will

result in death or serious injury.

DANGER

Asphyxiation. The exhaust system must be properly

maintained. Do not alter or modify the exhaust system

as to render it unsafe or make it noncompliant with

local codes and/or standards. Failure to do so will

result in death or serious injury.

(000179b)

DANGER

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

Owner’s Manual for Portable Generator 3

• ONLY use outdoors and far away from win-

dows, doors, vents, crawl spaces and in an

area where adequate ventilation is avail-

able and will not accumulate deadly

exhaust gas.

• Using a fan or opening a door will not pro-

vide sufficient ventilation.

• Point muffler exhaust away from people

and occupied buildings.

Electrical Hazards

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Once generator has been started outside,

connect electrical loads to extension

cord(s) inside.

Fire Hazards

• Allow at least 5 feet of clearance on all

sides of the generator when operating to

prevent overheating and fire.

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks, or

if flames or smoke are observed while unit

is running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. CSA C22.2 100-14 Electric motors and

generators for installation and use, in

accordance with the Rules of the Cana-

dian Electrical Code

7. ANSI/PGMA G300 Safety and Perfor-

mance of Portable Generators. Portable

Generator Manufacturer’s Association,

www.pgmaonline.com

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000130)

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

WARNING

CAUTION

Equipment damage. Do not power sensitive electronic devices

(computers, televisions, microwaves...) when Idle Control switch is

ON (if equipped). Lower engine rpm operation results in low

voltage/frequency and may damage electronic devices.

(000591)

(000105)

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure

to do so will result in death or serious injury.

DANGER

(000166b)

DANGER

Explosion and Fire. Do not overfill fuel tank. Fill to

1/2 inch from top of tank to allow for fuel expansion.

Overfilling may cause fuel to spill onto engine causing

fire or explosion, which will result in death or serious

injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142a)

WARNING

Personal injury. Do not insert any object through the

air cooling slots. Generator can start at any time and

could result in death, serious injury, and unit damage.

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

Generator Components

Figure 2-2. Control Panel

21 22

005823

005822

1 Key Switch Ignition

2 120 Volt AC, 20 Amp GFCI Duplex

Receptacle

3 120/240 Volt AC, 30 Amp Locking

Receptacle

4 Circuit Breakers (AC)

5 Idle Control

6 Powerbar™

7 Battery Charger Input

8 Hour Meter

9 Fault Indicator Light

10 Fuse

11 Grounding Lug

12 Spark Arrestor

13 Muffler

14 Fuel Cap

15 Recovery Hose

16 Carbon Canister

17 Air Filter

18 Recoil Starter

19 Handle

20 Fuel Gauge

21 Roll Over Valve

22 Fuel Tank

23 Oil Drain

24 Oil Fill/Dipstick

25 Battery

26 Fuel Pump

27 Ignition Keys

28 Battery Charger

005824

10 7

Owner’s Manual for Portable Generator 5

Figure 2-3. Unit Identification Label

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions

The United States Environmental Protection

Agency (US EPA) (and California Air

Resources Board (CARB), for engines/equip-

ment certified to California standards) requires

this engine/equipment to comply with exhaust

and evaporative emissions standards. Locate

the emissions compliance decal on the engine

to determine applicable standards. See the

included emissions warranty for emissions

warranty information. Follow the maintenance

specifications in this manual to ensure the

engine complies with applicable emissions

standards for the duration of the product’s life.

006474

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

Product Specifications

Generator Specifications

Rated Power 8.0 kW**

Surge Watts 10 KVA**

Rated AC Voltage 120/240

Rated AC Load (120 Volt / 240 Volt) 66.6 / 33.3 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry) 216.1 lbs. (98 kg)

** Operating Temperature Range: -7 deg. C (20 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

Engine Specifications

Displacement 459 cc

Spark Plug Part No. 0K20670117

Spark Plug Type F7RTC or Equivalent

Spark Plug Gap 0.028-0.031 inch (0.70-0.80mm)

Gasoline Capacity 30.3 L (8.0 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity 1.0 L (1.05 qt.)

Run Time at 50% Load 9.5 Hours

* Go to www.generac.com or contact an IASD for replacement parts.

6 Owner’s Manual for Portable Generator

Connection Plugs

120 VAC, 20 Amp, GFCI Duplex

Receptacle

The 120 Volt outlet is overload protected by a

20 Amp push-to-reset circuit breaker. See Fig-

ure 2-4. Each receptacle will power 120 Volt

AC, single phase, 60 Hz electrical loads

requiring up to 2400 watts (2.4 kW) or 20

Amps of current. Use only high quality, well-

insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater). It also pro-

vides protection with a Ground Fault Circuit

Interrupter with a press to TEST and RESET

button.

Figure 2-4. 120 VAC, 20 Amp, GFCI Duplex

Receptacle NEMA 5-20R

120/240 VAC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 4-

wire grounded cord set to plug and desired

load. The cord set should be rated 250 Volts

AC at 30 Amps (or greater). See Figure 2-5.

Use this receptacle to operate 120 Volt AC, 60

Hz, single phase loads requiring up to 3600

watts (3.6 kW) of power at 30 Amps or 240

Volt AC, 60 Hz, single phase loads requiring

up to 7200 watts (7.2 kW) of power at 30

Amps. The outlet is protected by one 30 Amp

2-pole circuit breaker.

Figure 2-5. 120/240 VAC, 30 Amp Receptacle

NEMA L14-30R

Idle Control Switch

This feature improves fuel economy. When

switch is turned ON, the engine will operate at

normal, fast governed engine RPM while pow-

ering an electric load. When the load is

removed, the engine will operate at a reduced

RPM. With this switch turned OFF, the engine

continually operates at normal, fast governed

engine RPM. Always have this switch OFF

when starting /stopping the engine and when

using the portable generator for a back-up

power supply to a house/building, connected

via PIB to a transfer switch.

IMPORTANT NOTE: Idle Control operation

is intended for use with electric tools. Do

not power sensitive electronic devices.

(computers, televisions, microwaves...)

when Idle Control switch is ON.

Hour Meter

The Hour Meter tracks hours of operation for

scheduled maintenance. See Figure 2-6.

• The SVC display will illuminate one hour

before and one hour after each 100 hour

interval providing a two hour window to per-

form service.

When the hour meter is in flash alert mode,

the maintenance message will alternate with

elapsed time in hours and tenths. The hours

will flash four times, then alternate with the

maintenance message four times until the

meter automatically resets.

• 100 hours - SVC — Change oil, oil filter, air

filter, and spark plug. Clean spark arrestor

screen (every 100 hrs).

NOTE: The hour glass icon will flash when the

engine is running. This signifies the meter is

recording hours of operation.

Figure 2-6. Hour Meter

Fault Indicator Light

• If multiple failures have been detected, the

fault light will turn off for 2 seconds between

2 fault codes.

• Once the fault light has flashed all failure

codes, the fault light will turn off for 4 sec-

onds, and then turn on 4 seconds. The unit

will repeat the fault codes again. The unit

will repeat the codes up to 10 times, and

then stay lit.

000203

000204

0000.0

000205

Owner’s Manual for Portable Generator 7

• Once the fault(s) have been resolved,

reconnect the battery. The ECU will auto-

matically reset and stop flashing fault

codes.

Call Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) for assistance.

NOTE: Verify the unit is turned OFF before

storage to avoid battery power drainage.

There are 3 levels of failures:

1. Level 1 will flash and the generator will

run. There may be a slight impact on per-

formance.

2. Level 2 will flash and the generator will

shut down if multiple errors are detected.

3. Level 3 will shut down the generator.

Fault

Code Fault Code Fault Flash (Seconds)

* = Short Blink - .25 sec – = Long Blink - 1.2 sec

2 TPS Failure ** (2 short blinks)

3 Cylinder Temp. Failure *** (3 short blinks)

4 Air Temp. Failure **** (4 short blinks)

5 System Voltage Low ***** (5 short blinks)

6 System Voltage High ****** (6 short blinks)

7 Cylinder High Temp. ******* (7 short blinks)

8 Barometric Pressure Sensor

Failure

******** (8 short blinks)

9 Oil Pressure Anomaly ********* (9 short blinks)

11 Fuel Injector Failure – * (1 long blink, 1 short blink)

13 Fuel Pump Failure – *** (1 long blink, 3 short blinks)

15 Ignition Failure – ***** (1 long blink, 5 short blinks)

17 ECU Internal Failure – ******* (1 long blink, 7 short blinks)

18 Crankshaft Position Sensor

Failure

– ******** (1 long blink, 8 short blinks)

19 ECU Reset – ********* (1 long blink, 9 short blinks)

22 Engine Overspeed Failure – – ** (2 long blinks, 2 short blinks)

24 Load Stability Sensor Failure – – **** (2 long blinks, 4 short blinks)

27 Stepper Motor Stuck – – ******* (2 long blinks, 7 short blinks)

28 Engine Starting Failure – – ******** (2 long blinks, 8 short blinks)

Low Battery * –

8 Owner’s Manual for Portable Generator

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

3. Call 1-888-GENERAC (1-888-436-3722) with

the unit model and serial number for any

missing carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Accessories

Assembly

Call 1-888-GENERAC (1-888-436-3722) for

any assembly issues or concerns. Please

have model and serial number available.

The following tools are required to install the

accessory kit.

• Ratchet Wrench (1)

• 8mm Wrench (2)

• 10mm Wrench (1)

• 13mm Wrench (1)

• 8mm Socket (1)

• 12mm Socket (1)

• 13mm Socket (1)

• Needle Nosed Pliers (1)

NOTE: The wheels are not intended for over-

the-road use.

See Figure 2-7.

Install wheels as follows:

1. Slide axle pin (D) through the wheel (C)

and generator frame axle holes.

2. Slide one 5/8" flat washer (B) onto axle

and secure with cotter pin (A). Repeat on

opposite side.

Figure 2-7. Wheel Assembly

See Figure 2-8.

Install frame foot assembly as follows:

1. Slide M8 hex bolts (M) through holes in

frame.

2. Slide frame foot (E) on to hex head bolts

(G).

3. Install locking flange nuts (F) and tighten

with a ratchet, 12mm socket and 13mm

wrench.

Install gasket and control guard as follows:

1. Place gasket (H) and control guard (J) in

place against side panel opening.

2. Loosely install Allen screws (K). Tighten

with 4mm Allen wrench.

Item Qty.

Main Unit 1

Owner’s Manual 1

Product Registration Card 1

Warranty and Emission Sheets 1

Quart SAE Oil 1

Battery Charger 1

Oil Funnel 1

Hardware Bag Qty.

Cotter Pin (A) 2

Washers (B) 2

Never-flat Wheels (C) 2

Axle Pins (D) 2

Frame Foot Assembly (E) 2

Hex Flanged Nuts (M8) (F) 4

Hex Bolts (M8) (G) 4

Gasket (H) 1

Control Guard (J) 1

Allen Screw (4 mm) (K) 4

Handle Assembly (L) (not in hardware

bag)

Hex Bolt (M8 x 55 mm (M) 2

Nylon Washer (N) 4

Hex Lock Nut (P) 2

Allen Hex Wrench (4 mm) not shown 1

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

004543

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