Generac Power Systems WheelHouse 5500 Manuel utilisateur

Owner’s Manual

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Questions? Help is just a moment away!

Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT

Web: www.generac-portables.com or www.briggsandstratton.com

Model No. 1646-0 (5,500 Watt AC Generator) Manual No. 189628GS Revision 1 (08/24/2001)

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 & 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page

• Generator

• Wheel kit

• Locking 30 Amp plug

• Engine oil

• Two packets of fuel stabilizer

• Owner's manual

• Engine manual

*If any parts are missing or damaged, call 1-800-270-1408.

Parts Included*Table of Contents

WheelHouse™ 5500 Watt Generator

EQUIPMENT

DESCRIPTION

This generator is an engine–driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible electrical

lighting, appliances, tools and motor loads.This generator

features a Command Central™ control panel which

provides 5 outlets and circuit breakers in one location.

This manual contains information for a generator that

operates 120 and/or 240 Volt, single phase, 60 Hz devices

that require up to 5,500 watts (5.5 kW) of power that pull

up to 45.8 Amps at 120 Volts or 22.9 Amps at 240 Volts.

CAUTION! Do Not exceed the generator’s

wattage/amperage capacity.Add up the rated watts of all

devices you are connecting to generator receptacles at one

time.This total should not be greater than 5,500 watts. See

“Don’t Overload the Generator” on page 9.

The generator’s revolving field is driven at about 3,600 rpm

by a single-cylinder engine.

Every effort has been made to ensure that information in

this manual is accurate and current. However, Generac

reserves the right to change, alter or otherwise improve the

product and this document at any time without prior

notice.

CAUTION! Do Not tamper with engine

governed speed. High operating speeds are

dangerous and increase risk of personal injury or

damage to equipment.The generator supplies

correct rated frequency and voltage only when

running at proper governed speed. Incorrect

frequency and/or voltage can damage some

connected electrical loads. Operating at excessively

low speeds imposes a heavy load.When adequate

engine power is not available engine life may be

shortened.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency. For warranty information refer to the

engine owner’s manual.

SAFETY RULES

This generator set was designed and manufactured for

specific applications. Do Not attempt to modify the unit or

use it for any application it was not designed for. If you have

any questions about your generator’s application, ask your

dealer or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that reason

warnings in the manual and warnings on tags or decals

affixed to the unit are not all–inclusive. If you intend to

handle, operate or service the unit by a procedure or

method not specifically recommended by the manufacturer,

first make sure that such a procedure or method will not

render this equipment unsafe or pose a threat to you and

others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

WARNING! You must isolate the generator

from the electric utility using approved transfer

equipment if this unit is used for backup power.

Failure to isolate the generator from the

power utility may result in injury or death to

electric utility workers and damage to the

generator due to a backfeed of electrical energy.

Whenever the unit is providing backup power, the

electric utility must be notified.

DANGER! Generator exhaust gases contain

DEADLY carbon monoxide gas. If breathed in

sufficient concentrations, carbon monoxide

can cause unconsciousness or death. Operate

this equipment outdoors where adequate ventilation

is available.

The engine exhaust from this product contains

chemicals known to the State of California

to cause cancer, birth defects,

or other reproductive harm.

WARNING:

WheelHouse™ 5500 Watt Generator

• The generator produces a very powerful voltage that can

cause serious injury or death by electrocution. Never

touch bare wires or receptacles. Never permit a child or

any unqualified person to operate the generator.

•Never handle any kind of electrical cord or device while

standing in water, while barefoot or while hands or feet

are wet. Death or serious injury from electrocution may

result.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area (such as metal decking or steel

work).

•Never use worn, bare, frayed or otherwise damaged

electrical cords with the generator. Death, serious injury

and property damage from electrical shock may result.

•Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Never allow smoking, open flames,

sparks or heat in the vicinity while handling

gasoline. Avoid spilling gasoline on a hot engine. Comply

with all laws regulating storage and handling of gasoline.

•Do Not overfill the fuel tank.Always allow room for fuel

expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause a FIRE or an

EXPLOSION.

•Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark or pilot

light (as on a furnace, water heater, clothes dryer). FIRE

or an EXPLOSION may result.

• The unit requires an adequate flow of cooling air for its

continued proper operation. Never operate the unit

inside any room or enclosure where the free flow of

cooling air into and out of the unit might be obstructed.

Allow at least 2 feet of clearance on all sides of generator,

even while operating unit outdoors, or you could damage

the unit.

•Never start or stop the unit with electrical loads

connected to receptacles with the connected devices

turned ON. Start the engine and let it stabilize before

connecting any electrical loads. Disconnect all electrical

loads before shutting down the generator.

•Do Not insert any object through cooling slots of the

engine.You could damage the unit or injure yourself.

•Never operate the generator:

in rain; in any enclosed compartment; when connected

electrical devices overheat; if electrical output is lost; if

engine or generator sparks; if flame or smoke is observed

while unit is running; if unit vibrates excessively.

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame and

external electrically conductive parts of this generator be

properly connected to an approved earth ground. Local

electrical codes may also require proper grounding of the

unit. For that purpose, a GROUNDING WING NUT is

provided on the generator end (Figure 1).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing nut

and to an earth–driven copper or brass grounding rod

(electrode) provides adequate protection against electrical

shock. Be careful to keep the grounding wire attached after

connecting the stranded copper wire. However, local codes

may vary widely. Consult with a local electrician for

grounding requirements in your area.

Properly grounding the generator helps prevent electrical

shock if a ground fault condition exists in the generator or

in connected electrical devices. Proper grounding also helps

dissipate static electricity, which often builds up in

ungrounded devices.

Figure 1 — Grounding Wing Nut

Grounding Wing Nut

WheelHouse™ 5500 Watt Generator

Your generator requires some assembly and is ready for

use after it has been properly serviced with the

recommended oil and fuel. If you have any problems with

the assembly of your generator, please call the generator

helpline at 1-800-270-1408.

REMOVE GENERATOR

FROM CARTON

• Set the carton on a rigid flat surface with “This Side Up”

arrows pointing upward.

• Carefully open the top flaps of the shipping carton.

• Cut carton corners from top to bottom at end of carton

near wheels. Lay that side of carton down flat.

• Remove all packing material, carton fillers, etc.

• Roll the generator out of the shipping carton.

BEFORE STARTING THE

ENGINE

Secure Handle

Secure the handle using the following steps:

• Loosen knobs of the handle.

• Raise the handle.

• Insert handle pins, if equipped (P/N B4135).

• Hand tighten knobs.

Add Oil

CAUTION! Any attempt to crank or start the engine

before it has been properly filled with the recommended

oil may result in an engine failure.

To fill your engine with oil:

• Place generator on a level surface.

• Use a long neck funnel OR remove the fuel tank as

described in “Fuel Tank”, when adding or changing oil.

• Follow the oil grade recommendations and oil fill

instructions given in the engine owner’s manual.

NOTE: The generator’s revolving field rides on a

prelubricated and sealed ball bearing that requires no

additional lubrication for the life of the bearing.

Add Gasoline

WARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot.Allow unit

to cool for two minutes before refueling. Do Not

light a cigarette or smoke when filling the fuel tank.

WARNING! Do Not overfill the fuel tank. See

decal on tank.

• Use fresh, clean regular UNLEADED gasoline. Do Not

use premium gasoline. Do Not mix oil with gasoline.

Never use engine or carburetor cleaner products in the

fuel tank.

• Clean area around fuel fill and remove fuel cap/gauge.

• Slowly add gasoline to fuel tank.Allow about 1.5" of tank

space for fuel expansion (Figure 2).

• Install fuel cap and permit any spilled gasoline to

evaporate.

IMPORTANT: It is important to prevent gum deposits

from forming in essential fuel system parts, such as the

carburetor, fuel filter, fuel hose or tank during storage. Be

sure to review “Storage” on page 11.

Fuel Tank

As is common with all plastic fuel containers, the

removable fuel tank supplied with this generator may swell

or expand due to build-up of fuel vapors when the vent

knob is closed.This tank is designed and has been tested to

safely withstand pressure-buildup.The 'ballooning' condition

is relieved by turning the vent knob fully counterclockwise

or loosening and retightening the fuel cap/gauge.When

installing the tank on your generator, relieve tank pressure

before tightening the four large plastic wing nuts.

IMPORTANT: The vent knob should be closed whenever

you move the generator or transport the fuel tank.

Figure 2 — Typical Fuel Expansion Space

Fuel

Tank

1.5” Air Space

WheelHouse™ 5500 Watt Generator

1. Turn the vent knob fully clockwise on the fuel gauge to

close it (Figure 3).

2. Turn the fuel shut off valve to the “Off” position

(Figure 4).

3. Disconnect the quick connect on the fuel line by

pushing on the metal tab and twisting apart (Figure 5).

Release the metal tab. Some fuel that is left in the line

will spill out.

4. Remove the four large plastic wing nuts holding the

tank onto the frame by turning them counter-

clockwise (Figure 6).

5. Lift off the fuel tank by grasping the handle (provided

on the tank) with one hand and putting the other hand

in the finger pocket (Figure 7). Lift the tank straight up.

IMPORTANT: The fuel tank MUST be filled with it lying

flat, not slanted or standing upright (Figure 8). Do Not let

the fuel valve and quick connect come in contact with any

dirt.

To place the fuel tank back on the unit, follow these same

steps in reverse order. Make sure the four large plastic

wing nuts are tightened securely.

IMPORTANT: Remove any dirt found inside the quick

connect before putting the fuel tank back on the unit.

Make sure the vent knob is turned fully counter-

clockwise to open it. If you don’t open it, fuel will not

flow into the fuel line causing the unit to not start.

Figure 4 — Fuel Shut-offValve

Fuel Valve is shown in

the “Off” position

Figure 3 —Vent Knob

Figure 5 — Quick Connect

Figure 6 — Plastic Tank Wing Nuts

Figure 7 — Lifting Off Fuel Tank

Vent Knob

Figure 8 — Fuel Tank

Fuel Tank

WheelHouse™ 5500 Watt Generator

KNOWYOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

120 Volt AC, 20 Amp

Duplex Receptacle

Removable Fuel Tank

Choke Lever

Recoil Starter

(not shown)

Rocker Switch

Circuit Breakers (AC)

120/240 Volt AC,

30 Amp Receptacle

Air Cleaner

Grounding Wing Nut

Oil Fill Cap/Dipstick

120 Volt AC, 20 Amp, Duplex Receptacle — May be

used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of

120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Air Cleaner — Uses a dry type filter element and foam

pre–cleaner to limit the amount of dirt and dust sucked

into the engine.

Choke Lever — Used when starting a cold engine.

Circuit Breakers (AC) — Each receptacle is provided

with a "push to reset" circuit breaker to protect the

generator against electrical overload.

Removable Fuel Tank — Capacity of five (5) U.S. gallons.

Easily removed for convenient refueling.

Grounding Wing Nut — Used for proper grounding of

unit.

Oil Fill Cap/Dipstick — Check and add oil to engine

here.

Recoil starter — Used to start the engine.

Rocker Switch — Set this switch to "On" before using

recoil starter. Set switch to "Off" to switch OFF engine.

Vent Knob — Must be open when generator is running.

Vent Knob

WheelHouse™ 5500 Watt Generator

OPERATING THE

GENERATOR

CAUTION! Never start or stop unit with

electrical loads connected AND with the connected

devices turned ON.

Starting the Engine

Disconnect all electrical loads from the generator. Follow

these start instruction steps in numerical order:

1. Make sure the fuel line quick connect is hooked up

and that all four tank hold-downs are firmly tight.

2. Turn the vent knob fully counter-clockwise. See

Figure 3 on page 5.

3. Rotate the fuel valve to the “On” position. See

Figure 4 on page 5.

4. Move the choke lever to the “Choke” position

(Figure 9).Your unit may appear slightly different from

that shown here.

5. Set the rocker switch to “On” position (Figure 10).

6. Grasp the recoil handle and pull slowly until slight

resistance is felt.Then pull rapidly to start engine.

7. Move choke lever to “Run” position a short distance at

a time over several seconds in warm weather or

minutes in cold weather. Let engine run smoothly before

each change. Operate with choke in “Run” position.

NOTE: If engine still fails to start after 3 pulls, check for

proper oil level in crankcase.This unit is equipped with a

low oil device that will not allow the engine to start. See

engine manual.

Refer to the engine owner’s manual for more

detailed starting instructions.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hz electrical loads.

•Do Not connect 240 Volt loads to the 120 Volt

receptacles.

•Do Not connect 3–phase loads to the generator.

•Do Not connect 50 Hz loads to the generator.

•DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload the Generator” on page 9.

Stopping the Engine

• Unplug all electrical loads from generator panel

receptacles. Never start or stop engine with electrical

devices plugged in and turned on.

• Let engine run at no–load for 30 seconds to stabilize the

internal temperatures of engine and alternator.

• Move rocker switch to “Off”.

• Close the fuel shut–off valve.

Figure 10 — Rocker Switch

Figure 9 — Choke Lever

WheelHouse™ 5500 Watt Generator

RECEPTACLES

The control panel is equipped with a flip-up panel to keep

the outlets clean and protected.

120 Volt AC, 20 Amp, Duplex

Receptacle

Each receptacle (Figure 11) is protected against overload by

a push–to–reset circuit breaker.

Use each receptacle to operate 120Volt AC, single–phase,

60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)

at 20 Amps of current. Use cord sets that are rated for

125 Volt AC loads at 20 Amps (or greater).

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a

4–wire cord set rated for 250 Volt AC loads at 30 Amps (or

greater) (Figure 12).You can use the same 4–wire cord if

you plan to run a 120Volt load.

This receptacle powers 120/240Volt AC, 60 Hz, single

phase loads requiring up to 3,600 watts of power at

30 Amps for 120 Volts; 5,500 watts of power (5.5 kW) at

22.9 Amps for 240Volts.The outlet is protected by a

push–to–reset circuit breaker.

CAUTION! Although this outlet is rated for

120/240 Volt 30 Amp (up to 7,200 watts), the

generator is only rated for 5,500 watts. Powering

loads that exceed the wattage/amperage capacity of

the generator can damage it or cause serious

injuries. 240 Volt loads powered through this outlet

should not exceed 22.9 Amps of current draw.

Figure 11 — 120Volt AC, 20 Amp Duplex Receptacle

Figure 12 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V 120V W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30 Ground (Green)

WheelHouse™ 5500 Watt Generator

DON'T OVERLOADYOUR

GENERATOR

Capacity

You must make sure your generator can supply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is

the amount of power your generator must produce to

keep your items running. See Figure 13.

3. Estimate how many surge (starting) watts you will

need. Surge wattage is the short burst of power

needed to start electric motor-driven tools or

appliances such as a circular saw or refrigerator.

Because not all motors start at the same time, total

surge watts can be estimated by adding only the

item(s) with the highest additional surge watts to the

total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3075

Highest Additional Surge Watts = 1800

Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices,

it is important to take care when adding electrical loads to

your generator.There should be nothing connected to the

generator outlets before starting it's engine.The correct

and safe way to manage generator power is to sequentially

add loads as follows:

1. With nothing connected to the generator, start the

engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

Never add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity,

as described above.

*Wattages listed are approximate only. Check tool or

appliance for actual wattage.

Tool or Appliance Rated (Running)

Watts Additional Surge

(Starting) Watts

Window Air

Conditioner 1200 1800

Refrigerator 800 1600

Deep Freezer 500 500

Television 500 -

Light (75 Watts) 75 -

3075 Total

Running Watts 1800 Highest

Surge Watts

Tool or Appliance Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt 75 -

Deep Freezer 500 500

Sump Pump 800 1200

Refrigerator/Freezer - 18 Cu. Ft. 800 1600

Water Well Pump - 1/3 HP 1000 2000

Heating/Cooling

Window AC - 10,000 BTU 1200 1800

Window Fan 300 600

Furnace Fan Blower - 1/2 HP 800 1300

Kitchen

Microwave Oven - 1000 Watt 1000 -

Coffee Maker 1500 -

Electric Stove - Single Element 1500 -

Hot Plate 2500 -

Family Room

DVD/CD Player 100 -

VCR 100 -

Stereo Receiver 450 -

Color Television - 27” 500 -

Personal Computer w/17” monitor 800 -

Other

Security System 180 -

AM/FM Clock Radio 300 -

Garage Door Opener - 1/2 HP 480 520

Electric Water Heater - 40 Gallon 4000 -

DIY/Job Site

Quartz Halogen Work Light 1000 -

Airless Sprayer - 1/3 HP 600 1200

Reciprocating Saw 960 960

Electric Drill - 1/2 HP 1000 1000

Circular Saw - 7 1/4” 1500 1500

Miter Saw - 10” 1800 1800

Planer/Jointer - 6” 1800 1800

Table Saw/Radial Arm Saw - 10” 2000 2000

Air Compressor - 1-1/2 HP 2500 2500

Figure 13 - Wattage Reference Chart

WheelHouse™ 5500 Watt Generator

SPECIFICATIONS

Maximum Surge Watts . . . . . . . . . . . . . . . . .8,500 watts

Continuous Wattage Capacity . . . . . . . . . . .5,500 watts

Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

Rated Maximum Continuous AC Load Current:

At 120 Volts . . . . . . . . . . . . . . . . . . . . . . .45.8 Amps

At 240 Volts . . . . . . . . . . . . . . . . . . . . . . .22.9 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase

Rated Frequency . . . . . . . . . . . . . . . . . . . . . . .60 Hertz

Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . 5 U.S. gallons

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . 153 lbs.

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that

all periodic maintenance tasks are completed on a timely

basis; that all discrepancies are corrected; and that the unit

is kept clean and properly stored. Never operate a

damaged or defective generator.

Engine Maintenance

See engine owner’s manual for instructions.

CAUTION! Avoid prolonged or repeated skin

contact with used motor oil. Used motor oil has

been shown to cause skin cancer in certain

laboratory animals.Thoroughly wash exposed areas

with soap and water.

KEEP OUT OF REACH OF CHILDREN. DON'T

POLLUTE. CONSERVE RESOURCES. RETURN

USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean

and dry. Operate and store the unit in a clean dry

environment where it will not be exposed to excessive

dust, dirt, moisture or any corrosive vapors. Cooling air

slots in the generator must not become clogged with

snow, leaves or any other foreign material.

NOTE: Do Not use a garden hose to clean generator.

Water can enter engine fuel system and cause problems. In

addition, if water enters generator through cooling air

slots, some of the water will be retained in voids and

cracks of the rotor and stator winding insulation.Water

and dirt buildup on the generator internal windings will

eventually decrease the insulation resistance of these

windings.

To Clean the Generator

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked on dirt

or oil.

• A vacuum cleaner may be used to pick up loose dirt and

debris.

• Low pressure air (not to exceed 25 psi) may be used to

blow away dirt. Inspect cooling air slots and opening on

generator.These openings must be kept clean and

unobstructed.

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