Generac Power Systems 8 KVA Manuel utilisateur

Owner’s Manual

50 Hz Air-Cooled Generators

8 kVA to 13 kVA

SAVE THIS MANUAL FOR FUTURE REFERENCE

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000918

WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

ii Owner’s Manual for 50 Hz Air-Cooled Generators

Use this page to record important information about your generator set.

Record the information found on your unit data label on this

page. See General Information for the location of the unit

data label. The unit has a label plate affixed to the inside

partition, to the left of the control panel console as shown in

Figure 2-1. See Operation for directions on how to open the

top lid and remove the front panel.

When contacting an Independent Authorized Service Dealer

(IASD) about parts and service, always supply the complete

model and serial numbers of the unit.

Operation and Maintenance: Proper maintenance and care

of the generator ensures a minimum number of problems

and keeps operating expenses at a minimum. It is the

operator’s responsibility to perform all safety checks, to

make sure that all maintenance for safe operation is

performed promptly, and to have the equipment checked

periodically by an IASD. Normal maintenance, service, and

replacement of parts are the responsibility of the owner/

operator and are not considered defects in materials or

workmanship within the terms of the warranty. Individual

operating habits and usage may contribute to the need for

additional maintenance or service.

When the generator requires servicing or repairs, Generac

recommends contacting an Independent Authorized Service

Dealer for assistance. Authorized service technicians are

factory–trained and are capable of handling all service

needs.To locate the nearest Independent Authorized Service

Dealer, please visit the dealer locator at:

www.generac.com/Service/DealerLocator/

Model:

Serial:

Prod Date Week:

Volts:

LPV Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for 50 Hz Air-Cooled Generators iii

Section 1: Safety Rules & General

Information

Introduction ..........................................................1

Read This Manual Thoroughly ....................................1

How to Obtain Service .................................................1

Safety Rules .........................................................2

General Hazards .........................................................2

Exhaust Hazards .........................................................3

Electrical Hazards .......................................................3

Fire Hazards ................................................................4

Explosion Hazards ......................................................4

Section 2: General Information

The Generator ......................................................5

Specifications ......................................................6

Generator ....................................................................6

Engine .........................................................................6

Protection Systems .............................................7

Emission Information ..........................................7

Fuel Requirements ..............................................7

Battery Requirements .........................................7

Battery Charger ....................................................7

Engine Oil Requirements ....................................7

Activating the Generator .....................................7

Replacement Parts ..............................................8

Accessories ..........................................................8

Section 3: Operation

Site Prep Verification ...........................................9

Generator Enclosure ...........................................9

Opening the Lid ...........................................................9

Removing the Front Access Panel ..............................9

Intake Side Panel Removal .......................................10

Generator Main Line Circuit Breaker .........................10

LED Indicator Lights ..................................................10

Control Panel Interface .....................................11

Using the AUTO/OFF/MANUAL Interface ........11

Interface Menu Displays ....................................11

The LCD Panel ..........................................................11

Menu System Navigation ..........................................12

Setting the Exercise Timer ............................... 14

Battery Charger ................................................. 14

Manual Transfer Operation ............................... 14

Transfer to Generator Power Source ........................14

Transfer to Utility Power Source ................................15

Automatic Transfer Operation ......................... 15

Automatic Sequence of Operation .................. 16

Utility Failure ..............................................................16

Cranking ....................................................................16

Cold Smart Start ........................................................16

Load Transfer ............................................................16

Shutting Generator Down While Under Load Or

During An Extended Outage ............................ 16

To turn the generator OFF (while running in AUTO

and online): ...............................................................16

To turn the generator back ON: .................................16

Section 4: Maintenance

Maintenance ....................................................... 23

Preparing for Maintenance ............................... 23

Performing Scheduled Maintenance ............... 23

Service Schedule ............................................... 24

Checking Engine Oil Level ............................... 25

Engine Oil Requirements ..........................................25

Changing the Oil and Oil Filter ......................... 26

Servicing the Air Cleaner .................................. 26

Spark Plugs ........................................................ 26

Valve Clearance Adjustment ............................ 27

Check Valve Clearance .............................................27

Adjust Valve Clearance .............................................27

Battery Maintenance ......................................... 28

Cleaning the Sediment Trap ............................. 29

Attention After Submersion ............................. 29

Corrosion Protection ........................................ 29

Remove From, and Return To

Service Procedure ............................................. 29

Remove From Service ...............................................29

Return to Service .......................................................30

Table of Contents

iv Owner’s Manual for 50 Hz Air-Cooled Generators

Section 5: Troubleshooting / Quick

Reference Guide

Generator Troubleshooting ..............................31

Quick Reference Guide .....................................32

Section 6: Quick Reference Guide

System Diagnosis ..............................................35

Safety Rules & General Information

Owner’s Manual for 50 Hz Air-Cooled Generators 1

Section 1: Safety Rules & General Information

Introduction

Thank you for purchasing this compact, high

performance, air-cooled, engine-driven generator. It is

designed to automatically supply electrical power to

operate critical loads during a utility power failure.

This unit is factory installed in an all-weather, metal

enclosure that is intended exclusively for outdoor

installation. This generator will operate using either vapor

withdrawn liquid propane (LP) or natural gas (NG).

NOTE: This generator is suitable for supplying typical

residential loads such as induction motors (sump pumps,

refrigerators, air conditioners, furnaces, etc.), electronic

components (computer, monitor, TV, etc.), lighting loads,

and microwaves, when sized properly.

The information in this manual is accurate based on

products produced at the time of publication. The

manufacturer reserves the right to make technical

updates, corrections, and product revisions at any time

without notice.

Read This Manual Thoroughly

If any portion of this manual is not understood, contact

the nearest Independent Authorized Service Dealer

(IASD) for starting, operating, and servicing procedures.

This manual must be used in conjunction with the

appropriate installation manual.

SAVE THESE INSTRUCTIONS: The manufacturer

suggests that this manual and the rules for safe operation

be copied and posted near the unit installation site.

Safety should be stressed to all operators and potential

operators of this equipment.

Throughout this publication and on tags and decals

affixed to the generator, DANGER, WARNING, and

CAUTION blocks are used to alert personnel to special

instructions about a particular operation that may be

hazardous if performed incorrectly or carelessly. Observe

them carefully. Their definitions are as follows:

NOTE: Notes provide additional information important to

a procedure or component.

These safety alerts cannot eliminate the hazards they

indicate. Observing safety precautions and strict compli-

ance with the special instructions while performing the

action or service are essential to preventing accidents.

The operator is responsible for proper and safe use of

the equipment. The manufacturer strongly recommends

that if the operator is also the owner, to read the owner’s

manual and thoroughly understand all instructions before

using this equipment. The manufacturer also strongly

recommends instructing other users to properly start and

operate the unit. This prepares them if they need to

operate the equipment in an emergency.

How to Obtain Service

Contact an IASD for assistance when the generator

requires servicing or repairs. Service technicians are

factory-trained and are capable of handling all service

needs. Please visit the dealer locator at:

www.generac.com/Service/DealerLocator/ to locate

the nearest IASD.

When contacting a dealer about parts and service,

always supply the complete model and serial numbers of

the unit as given on its data plate (decal), which is

located on the generator. See Figure 2-1 for decal

location. Record the model and serial numbers in the

spaces provided on the inside front cover of this manual.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety Rules & General Information

2Owner’s Manual for 50 Hz Air-Cooled Generators

Safety Rules

Study these SAFETY RULES carefully before installing,

operating, or servicing this equipment. Become familiar

with this owner’s manual and with the unit. The generator

can operate safely, efficiently, and reliably only if it is

properly installed, operated, and maintained. Many

accidents are caused by failing to follow simple and

fundamental rules or precautions.

The manufacturer cannot anticipate every possible

circumstance that might involve a hazard. The alerts in

this manual and on tags and decals affixed to the unit are

not all-inclusive. If using a procedure, work method, or

operating technique the manufacturer does not

specifically recommend, verify that it is safe for others

and does not render the generator unsafe.

General Hazards

(000190)

DANGER

Loss of life. Property damage. Installation must always

comply with applicable codes, standards, laws and

regulations. Failure to do so will result in death

or serious injury.

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000191)

DANGER

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

WARNING

This unit is not intended for use as a prime power

source. It is intended for use as an intermediate power

supply in the event of temporary power outage only.

See individual unit specifications for required

maintenance and run times pertaining to use. (000247)

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000182)

WARNING

(000187)

WARNING

(000155)

WARNING

Only a trained and licensed electrician should perform

wiring and connections to unit. Failure to follow proper

installation requirements could result in death, serious

injury, and damage to equipment or property.

(000115)

WARNING

Moving Parts. Do not wear jewelry when

starting or operating this product. Wearing

jewelry while starting or operating this product

could result in death or serious injury.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces

could result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

WARNING

Risk of injury. Do not operate or service this

machine if not fully alert. Fatigue can impair the

ability to service this equipment and could result

in death or serious injury. (000215)

Safety Rules & General Information

Owner’s Manual for 50 Hz Air-Cooled Generators 3

•Inspect the generator regularly, and contact the

nearest IASD for parts needing repair or

replacement.

Exhaust Hazards

•The generator must be installed and operated

outdoors only.

Electrical Hazards

WARNING

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death or serious injury.

(000228)

WARNING

Injury and equipment damage. Do not use

generator as a step. Doing so could result in falling,

damaged parts, unsafe equipment operation,

and could result in death or serious injury. (000216)

Asphyxiation. Running engines produce

carbon monoxide, a colorless, odorless,

poisonous gas. Carbon monoxide, if not

avoided, will result in death or serious injury.

(000103)

DANGER

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000150)

DANGER

Electrocution. Never connect this unit to the electrical

system of any building unless a licensed electrician

has installed an approved transfer switch. Failure to

do so will result in death or serious injury.

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000152)

DANGER

Electrocution. Verify electrical system is

properly grounded before applying power.

Failure to do so will result in death or serious

injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

Safety Rules & General Information

4Owner’s Manual for 50 Hz Air-Cooled Generators

Fire Hazards

Comply with regulations the local agency for workplace

health and safety has established. Also, verify that the

generator is installed in accordance with the

manufacturer’s instructions and recommendations.

Following proper installation, do nothing that might alter a

safe installation and render the unit in noncompliance

with the aforementioned codes, standards, laws and

regulations.

Explosion Hazards

WARNING

Fire hazard. Do not obstruct cooling and

ventilating airflow around the generator. Inadequate

ventilation could result in fire hazard, possible

equipment damage, death or serious injury. (000217)

WARNING

Fire and explosion. Installation must comply

with all local, state, and national electrical

(000218)

building codes. Noncompliance could result in unsafe

operation, equipment damage, death or serious injury.

WARNING

Fire hazard. Use only fully-charged fire

(000252)

extinguishers rated according to applicable industry

standards. Improperly rated fire extinguishers will not

extinguish electrical fires in standby generators.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

to use required safety equipment could result

in death or serious injury. (000257)

Electrocution. Refer to local codes and

standards for safety equipment required when

working with a live electrical system. Failure

(000147)

WARNING

Risk of Fire. Unit must be positioned in a

manner that prevents combustible material

accumulation underneath. Failure to do so

could result in death or serious injury.

(000192)

DANGER

(000151)

DANGER

Connection of fuel source must be done by a qualified

professional technician or contractor. Incorrect installation

of this unit will result in death, serious injury, and damage

to equipment and property damage.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

General Information

Owner’s Manual for 50 Hz Air-Cooled Generators 5

Section 2: General Information

The Generator

Figure 2-1. Components and Control Locations

A. Lock with Cover E. Battery Compartment

(Battery not supplied)

J. Oil Fill Cap N. Sediment Trap

B. Main Line Circuit

Breaker (Generator

Disconnect)

F. Exhaust Enclosure K. Oil Filter O. Fuel Regulator

C. Airbox with Air Cleaner G. Status LED Indicators L. Composite Base P. Fuel Inlet

D. Control Panel H. Oil Drain M. Oil Dipstick Q. Data Plate Location

001786

General Information

6Owner’s Manual for 50 Hz Air-Cooled Generators

Specifications

Generator

Engine

The specification sheet for your generator was included in the documentation provided with the unit at the time of

purchase. For additional copies, consult your local Independent Authorized Service Dealer (IASD) for your specific

generator model.

Model 8 kVA 10 kVA 13 kVA

Rated Voltage 220/230/240

Rated Maximum Load

Current (Amps) at Rated

Voltage*

36.4 / 34.8 / 33.3 45.5 / 43.5 / 41.7 59.1 / 56.5 / 54.2

Main Circuit Breaker 40 Amp 50 Amp 63 Amp

Phase 1

Rated AC Frequency 50 Hz

Battery Requirement Group 26R, 12 Volts and 540 CCA Minimum

(See Replacement Parts)

Enclosure Aluminum

Weight (lbs./ kilos) 341 / 154.7 389 / 176.4 425 / 192.8

Normal Operating Range

This unit is tested in accordance to UL 2200 standards with an operating temperature of -20 ºF (-29 ºC) to 122 ºF

(50 ºC). For areas where temperatures fall below 32 ºF (0 ºC) a cold weather kit is recommended. When operated

above 77 ºF (25 ºC) there may be a decrease in engine power. (Please reference the engine specifications section.

These generators are rated in accordance with UL 2200, Safety Standard for Stationary Engine Generator Assemblies, and CSA-C22.2 No. 100-04

Standard for Motors and Generators.

* Natural Gas ratings will depend on specific fuel BTU / joules content. Typical derates are between 10-20% off the LP gas rating.

** Circuits to be moved must be protected by same size breaker. For example, a 15 amp circuit in the main panel must be a 15 amp circuit in the

transfer switch.

Model 8 kVA 10 kVA / 13 kVA

Type of Engine GTH-530 GT-999

Number of Cylinders 2 2

Displacement 530 cc 999 cc

Cylinder Block Aluminum w/ cast iron sleeve

Recommended Spark Plug See Replacement Parts

Spark Plug Gap 0.030 in (0.76 mm) 0.040 in (1.02 mm)

Valve Clearance 0.002–0.004 in

(0.05–0.1 mm)

0.002–0.004 in

(0.05–0.1 mm)

Starter 12 VDC

Oil Capacity Including Filter Approx. 1.7 qt (1.6 L) Approx. 1.9 qt (1.8 L)

Recommended Oil Filter See Replacement Parts

Recommended Air Filter See Replacement Parts

Engine power is subject to and limited by such factors as fuel BTU/joules, ambient temperature and altitude. Engine power decreases about 3.5% for

each 1000 ft (304.8 m) above sea level, and also will decrease about 1% for each 10 °F (6 °C) above 60 °F (15 °C) ambient temperature.

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