Generac Power Systems GP Series Manuel utilisateur

GP Series Portable Generator

Owner’s Manual

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

000915

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

SAVE THIS MANUAL FOR FUTURE REFERENCE

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 3

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions ........................................ 5

Hour Meter ...................................... 6

Connection Plugs ............................ 6

120/240 VAC, 50 Amp receptacle ... 7

Remove Contents from Carton ....... 7

Assembly ......................................... 8

Battery Cable Connection ............... 8

Add Engine Oil ................................ 9

Fuel ................................................. 9

Section 3 Operation .................... 11

Operation and Use Questions ....... 11

Before Starting Engine .................. 11

Prepare Generator for Use ............ 11

Grounding the Generator When Used

as a Portable ................................. 11

Know Generator Limits .................. 12

Transporting/Tipping of the Unit .... 12

Starting Electric Start Engines ...... 13

Automatic Idle Control ................... 13

Cold Weather Operation/De-icer ... 13

Low Oil Level Shutdown System ... 13

Using the 12 VDC Battery Charger 14

Section 4 Maintenance and

Troubleshooting ..........................15

Maintenance ..................................15

Maintenance Schedule ..................15

Preventive Maintenance ...............15

Engine Maintenance ......................15

Battery Replacement (if applicable) 17

Inspect Muffler and Spark Arrester 17

Valve Clearance ............................18

Storage ..........................................18

Troubleshooting .............................19

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, there-

fore, not all inclusive. If using a procedure,

work method or operating technique that the

manufacturer does not specifically recom-

mend, verify that it is safe for others. Also

make sure the procedure, work method or

operating technique utilized does not render

the equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the generator, DANGER,

WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions

about a particular operation that may be haz-

ardous if performed incorrectly or carelessly.

Observe them carefully. Their definitions are

as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety warnings cannot eliminate the

hazards that they indicate. Common sense

and strict compliance with the special instruc-

tions while performing the action or service

are essential to preventing accidents.

Safety Symbols and Meanings

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000250)

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

Risk of injury. Do not operate or service this

machine if not fully alert. Fatigue can impair the

ability to service this equipment and could result

in death or serious injury. (000215)

WARNING

Injury and equipment damage. Do not use

generator as a step. Doing so could result in falling,

damaged parts, unsafe equipment operation,

and could result in death or serious injury. (000216)

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

Owner’s Manual for Portable Generator 3

Electrical Hazards

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Use a ground fault circuit interrupter in any

damp or highly conductive area (such as

metal decking or steel work).

Fire Hazards

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components

Figure 2-2. Control Panel

000920

000921

000919

1 12 Volt DC, 10 Amp Receptacle

2 120 Volt AC, 20 Amp Duplex Receptacle

3 120 Volt AC, 20 Amp, GFCI Duplex

Receptacle (NEMA 5-20R)

4 120 Volt AC, 30 Amp Locking Receptacle

(NEMA L14-30R)

5 120/240 Volt AC, 30 Amp Locking

Receptacle (NEMA L14-30R)

6 120/240 Volt AC, 50 Amp Receptacle

(NEMA 14-50R)

7 Circuit Breakers (AC)

8 Hour Meter

9 Idle Control Switch

10 Start/Run/Stop Switch

11 Choke Knob

12 Winter/Summer Valve

13 Fuel Tank

14 Grounding Lug

15 Air Cleaner

16 Oil Fill

17 10 Amp Fuse (behind control panel, not

shown)

000917

7 2 38

Owner’s Manual for Portable Generator 5

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions

The United States Environmental Protection

Agency (US EPA) (and California Air

Resources Board (CARB), for engines/equip-

ment certified to California standards) requires

that this engine/equipment complies with

exhaust and evaporative emissions stan-

dards. Locate the emissions compliance decal

on the engine to determine applicable stan-

dards. For emissions warranty information,

please reference the included emissions war-

ranty. It is important to follow the maintenance

specifications in the manual to ensure that the

engine complies with the applicable emissions

standards for the duration of the product’s life.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

Generator Specifications

Rated Power 15.1 / 17.5 kW**

Surge Power 22.5 / 26.25 KVA

Rated AC Voltage 120/240

Rated AC Load

Current @ 240V

Current @ 120V

62.9 / 72.9 Amps**

125.8 / 145.8 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

** Operating Temperature Range: -18 deg. C (0 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

Engine Specifications

Displacement 992 cc

Spark Plug Type Champion RC14YC or Equivalent

Spark Plug Part No. 0E7585A

Spark Plug Gap 0.040 inch or (1.016 mm)

Gasoline Capacity 60.5 L (16 U.S. gallons)

Oil Type See Chart in the Add Engine Oil Section

Oil Capacity

With filter change

Without filter change

1.6 L (1.7 qt.)

1.3 L (1.4 qt.)

Run Time at 50% Load 10 Hours

* Go to Generac.com or contact an Authorized Service Dealer for replacement parts.

6 Owner’s Manual for Portable Generator

Hour Meter

The Hour Meter tracks hours of operation for

scheduled maintenance. See Figure 2-3.

• The CHG OIL display will illuminate every

100 hours. The message will flash one hour

before and one hour after each 100 hour

interval, providing a two hour window to

perform service.

• The SVC display will illuminate every 100

hours. The message will flash one hour

before and one hour after each 200 hour

interval providing a two hour window to per-

form service.

When the hour meter is in flash alert mode,

the maintenance message will alternate with

elapsed time in hours and tenths. The hours

will flash four times, then alternate with the

maintenance message four times until the

meter automatically resets.

• 100 hours - CHG OIL — Oil Change Inter-

val (Every 100 hrs)

• 200 hours - SVC — Service Air Filter

(Every 200 hrs)

NOTE: The hour glass icon will flash when the

engine is running. This signifies the meter is

recording hours of operation.

Figure 2-3. Hour Meter

Connection Plugs

120 VAC, 20 Amp, Duplex

Receptacle

The 120 Volt outlet is overload protected by a

20 Amp push-to-reset circuit breaker. See Fig-

ure 2-4. Each receptacle will power 120 Volt

AC, single phase, 60 Hz electrical loads

requiring up to 2400 watts (2.4 kW) or 20

Amps of current. Use only high quality, well-

insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater).

Figure 2-4. 120 VAC, 20 Amp, Duplex

Receptacle NEMA 5-20R

120 VAC, 20 Amp, GFCI Duplex

Receptacle

The 120 Volt outlet is overload protected by a

20 Amp push-to-reset circuit breaker. See Fig-

ure 2-5. Each receptacle will power 120 Volt

AC, single phase, 60 Hz electrical loads

requiring up to 2400 watts (2.4 kW) or 20

Amps of current. Use only high quality, well-

insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater). It also pro-

vides protection with a Ground Fault Circuit

Interrupter with a press to TEST and RESET

button.

Figure 2-5. 120 VAC, 20 Amp, GFCI Duplex

Receptacle NEMA 5-20R

120/240 VAC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 4-

wire grounded cord set to plug and desired

load. The cord set should be rated 250 Volts

AC at 30 Amps (or greater). See Figure 2-6.

Use this receptacle to operate 120 Volt AC, 60

Hz, single phase loads requiring up to 3600

watts (3.6 kW) of power at 30 Amps or 240

Volt AC, 60 Hz, single phase loads requiring

up to 7200 watts (7.2 kW) of power at 30

Amps. The outlet is protected by two 30 Amp

push button to reset circuit breaker.

0000.0

000205

000424

000203

Owner’s Manual for Portable Generator 7

Figure 2-6. 120/240 VAC, 30 Amp Receptacle

NEMA L14-30R

120 VAC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 3-

wire cord set to the plug and to desired load.

The cord set should be rated for 125 Volts AC

at 30 Amps (or greater). See Figure 2-7.

Use this receptacle to operate 120 Volt AC,

60Hz, single phase loads requiring up to 3600

watts (3.6kW) of power at 30 Amps. The outlet

is protected by a 30 Amp push-to-reset circuit

breaker.

Figure 2-7. 120 VAC, 30 Amp Receptacle

NEMA L5-30

120 Volt DC, 10 Amp Receptacle

This receptacle can charge a 12-Volt automo-

tive or utility style storage battery. See Figure

2-8.

NOTE: This receptacle cannot charge 6-volt

batteries and cannot be used to crank an

engine having a discharged battery. See

Using the 12 VDC Battery Charger before

attempting to charge a battery.

Figure 2-8. 120 Volt DC, 10 Amp Receptacle

120/240 VAC, 50 Amp receptacle

Use a NEMA 14-50 plug with this receptacle.

Connect a 4-wire cord set rated for 250 Volts

AC at 50 Amps to plug Figure 2-9.

Use this receptacle to operate 120/240 Volt

AC, 60 Hz electrical loads requiring up to

12,000 watts (12.0 kW) of power. This recep-

tacle is protected by a 50 Amp 2-pole circuit

breaker.

Figure 2-9. 120/240 VAC, 50 Amp Receptacle

NEMA 14-50

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

TABLE 3. Accessories

000204

000844

000923

Item Qty.

Main Unit 1

Owner’s Manual 1

Liter Oil SAE 30 2

Handle (A) 1

Never-flat Wheel (B) 2

Frame Foot Assembly (C) 1

Axle (D) 1

Axle Bracket Assembly (E) 2

Spark Plug 2

Spark Plug Wrench 1

Air Filter 1

Oil Filter 1

Pre-cleaner 1

Battery Charge Cable 1

Product Registration Card 3

Service Warranty 1

Emissions Warranty 1

000924

8 Owner’s Manual for Portable Generator

3. Call Generac Customer Service 1-888-

GENERAC (1-888-436-3722) with the unit

model and serial number for any missing

carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Assembly

Call Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) for any assem-

bly issues or concerns. Please have model

and serial number available.

The following tools are required to install the

accessory kit.

• Needle nose pliers

• 9/16” and 1/2” socket and ratchet

•1/2”wrench

NOTE: The wheels are not intended for over-

the-road use.

See Figure 2-10.

Install wheels as follows:

1. Slide axle (D) through the flat washer (L)

spacer (G), wheel (B), and axle bracket

assembly (E) on frame.

2. Insert cotter pin (F) through axle (D). Bend

tabs (of cotter pins) outward to lock into

place.

3. Install locking flange nut (H).

Install frame foot assembly as follows:

1. Slide hex head bolts (J) through holes in

frame rail.

2. Slide frame foot (C) onto hex head bolts

(J). Install locking flange nut (H).

3. Slide capscrew (M) through frame foot

assembly (C). Install lock washer (K), flat

washer (L) and locking flange nut (H).

Install handle as follows:

1. Slide capscrew (N) through flat washer (L),

handle (A) and frame. Install flat washer

(L) and locking flange nut (H).

Figure 2-10. Wheel & Handle Assembly

Battery Cable Connection

The battery shipped with the generator has

been provided fully charged. Caution must be

taken when connecting battery.

NOTE: A battery may lose some of it’s charge

when not in use for prolonged periods of time.

Two 7/16” box wrenches are needed to con-

nect battery cables.

1. Cut tie wrap cable holding the RED and

BLACK battery cables to the stator.

2. Connect RED battery cable (A) to battery

Positive terminal (+). Make sure connec-

tion is tight and slip rubber boot over termi-

nal.

3. Connect BLACK battery cable (B) to bat-

tery Negative terminal (–). Make sure con-

nection is tight.

4. Install battery post cover (included). See

Figure 2-11.

Figure 2-11. Battery Connection

Hardware Bag Qty.

Cotter Pin (F) 2

Spacer (G) 2

Locking Flange Nut (H) 10

Hex Head Bolt (J) 6

Lock Washer (K) 2

Flat Washer (L) 8

Capscrew (5/16 x 1) (M) 2

Capscrew (5/16 x 2-1/2) (N) 4

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

000925

(000167)

CAUTION

Do not make battery connections

in reverse. Doing so will result in

equipment damage.

003482

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