Generac Power Systems G1000M Manuel utilisateur

Problems?

Questions?

Before taking your unit

back to the store,

call the generator

helpline at

1-800-270-1408

M-F 8-5 CT

Portable Generator Owner’s Manual

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Model No. 1532-1 (1000 Watt AC Generator) Manual No. 187970 Revision 0 (4/12/2001)

Visit our Generac website: www.generac-portables.com

G1000M

Generac Portable Products G1000M Generator

EQUIPMENT

DESCRIPTION

This generator is an engine-driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible light duty

electrical lighting, tool, and motor loads. This manual

contains information for a generator that operates 120 Volt

AC, single phase, 60 Hz devices that require up to

1,000 watts (1.0 kW) peak power that pull up to 7.5 Amps

at 120 Volts AC or 8.3 Amps at 12 Volts DC.

CAUTION! Do Not exceed the generator’s

wattage/amperage capacity. Add up the rated watts

of all devices you are connecting to generator

receptacles at one time. This total should not be

greater than 1,000 watts. In most cases rated watts

of the electrical device can be found on the device

nameplate. If the device nameplate gives only volts

and amps, multiply volts times amps to obtain watts

(volts X amps = watts).

The G1000M generator has the following features:

• 120 Volt AC, 7.5 Amp receptacle with circuit breaker.

• 12 Volt DC, 8.3 Amp accessory receptacle with circuit

breaker.

• Low Oil Shutdown: Automatically shuts down the engine

if oil drops below safe operation level.

• 1.2 gallon (4.5L) overhead fuel tank.

• The generator’s revolving field is driven at about

3,600 rpm by a Mitsubishi 2.4 h.p. engine.

WARNING! Do Not tamper with engine

governed speed. High operating speeds are

dangerous and increase risk of personal injury or

damage to equipment. The generator supplies

correct rated frequency and voltage only when

running at proper governed speed. Incorrect

frequency and/or voltage can damage some

connected electrical loads. Operating at excessively

low speeds imposes a heavy load. When adequate

engine power is not available engine life may be

shortened.

SAFETY RULES

This generator set was designed and manufactured for

specific applications. Do Not attempt to modify the unit

or use it for any application it was not designed for. If you

have any questions about your generator’s application, ask

your dealer/distributor or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that reason

warnings in the manual and warnings on tags or decals

affixed to the unit are not all–inclusive. If you intend to

handle, operate or service the unit by a procedure or

method not specifically recommended by the manufacturer,

first make sure that such a procedure or method will not

render this equipment unsafe or pose a threat to you and

others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

DANGER! You must isolate the generator from

the electric utility by opening the electrical system’s

main circuit breaker or main switch if this unit is

used for backup power. Failure to isolate the

generator from the power utility may result

in injury or death to electric utility workers

and damage to the generator due to a backfeed

of electrical energy. Whenever unit is providing

backup power, the electric utility must be notified.

DANGER! Generator exhaust gases contain

DEADLY carbon monoxide gas. Carbon

monoxide, if breathed in sufficient

concentrations, can cause unconsciousness or

death. Operate this equipment outdoors where

adequate ventilation is available.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency. For warranty information refer to the

engine owner’s manual.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects, or other reproductive harm.

WARNING:

Generac Portable Products G1000M Generator

• The generator produces a very powerful voltage that can

cause serious injury or death by electrocution. Never

touch bare wires or receptacles. Never permit a child

or any unqualified person to operate the generator.

•Never handle any kind of electrical cord or device while

standing in water, while barefoot or while hands or feet

are wet. Death or serious injury from electrocution may

result.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area (such as metal decking or steel

work).

•Never use worn, bare, frayed or otherwise damaged

electrical cords with the generator. Death, serious injury

and property damage from electrical shock may result.

•Gasoline is highly FLAMMABLE and its vapors

are EXPLOSIVE. Never allow smoking, open

flames, sparks or heat in the vicinity while

handling gasoline. Avoid spilling gasoline on a hot

engine. Comply with all laws regulating storage and

handling of gasoline.

•Do Not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause a FIRE or an

EXPLOSION.

•Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark or pilot

light (as on a furnace, water heater, clothes dryer). FIRE

or an EXPLOSION may result.

• The unit requires an adequate flow of cooling air for its

continued proper operation. Never operate the unit

inside any room or enclosure where the free flow of

cooling air into and out of the unit might be obstructed.

Allow at least 2 feet of clearance on all sides of generator,

even while operating unit outdoors, or you could damage

the unit.

•Never start or stop the unit with electrical loads

connected to receptacles with the connected devices

turned ON. Start the engine and let it stabilize before

connecting any electrical loads. Disconnect all electrical

loads before shutting down the generator.

•Do Not insert any object through cooling slots of the

engine. You could damage the unit or injure yourself.

•Never operate the generator:

in rain; in any enclosed compartment; when connected

electrical devices overheat; if electrical output is lost; if

engine or generator sparks; if flame or smoke is

observed while unit is running; if unit vibrates

excessively.

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame and

external electrically conductive parts of this generator be

properly connected to an approved earth ground. Local

electrical codes may also require proper grounding of the

unit. For that purpose, a GROUNDING WING NUT is

provided on the generator housing (Figure 1).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing nut

and to an earth-driven copper or brass grounding rod

(electrode) provides adequate protection against electrical

shock. Be careful to keep the grounding wire attached after

connecting the stranded copper wire. However, local codes

may vary widely. Consult with a local electrician for

grounding requirements in your area.

Properly grounding the generator helps prevent electrical

shock if a ground fault condition exists in the generator or

in connected electrical devices. Proper grounding also helps

dissipate static electricity, which often builds up in

ungrounded devices.

Figure 1 — Grounding Wing Nut

Grounding Wing Nut

Generac Portable Products G1000M Generator

12 Volt DC, 8.3 Amp Accessory Jack — May be used

to power 12 Volt DC electrical devices or recharge 12 Volt

DC batteries.

120 Volt AC, 7.5 Amp Receptacles — May be used to

supply electrical power for the operation of 120 Volt AC,

single phase, 60 Hz electrical lighting, appliance, tool and

motor loads.

Air Cleaner — Uses a foam element to limit the amount

of dirt and dust that enters the engine.

Choke Lever — Used to manually provide proper starting

mixture when engine is cold.

Circuit Breaker (AC) — Receptacles are provided with a

push-to-reset circuit breaker to protect the generator

against electrical overload.

Engine ON/OFF Switch — Used to stop a running

engine.

Fuel Shut-Off Valve — Use this valve to turn the fuel

supply on and off.

Fuel Tank — Capacity of 1.2 U.S. gallons (4.5 liters) of

fuel.

Grounding Lug — Use this connection to properly

ground the generator. See ”Grounding the Generator” on

page 6.

Oil Fill/Drain — Access to oil fill dipstick and engine oil

drain plug.

Recoil Starter — Used for starting the engine.

Spark Plug — Access to engine spark plug.

KNOW YOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

120 Volt AC, 7.5 Amp

Receptacle

Recoil Starter

Circuit Breaker (AC)

Oil Fill/Drain

(inside cover)

Choke Lever

Spark Plug (inside

cover) Fuel Tank

Air Cleaner

Grounding Lug

12 Volt DC, 8.3 Amp

Accessory Jack

Engine ON/OFF Switch

Fuel Shut-Off Valve

Generac Portable Products G1000M Generator

CONTENTS

Check all contents. If any parts are missing or damaged, call

the generator helpline at 1-800-270-1408. Shipped with

your generator is:

• Main unit

• Oil bottle

• Owner’s manual

• Battery charge cables

BEFORE STARTING ENGINE

Add Oil

NOTE: When adding oil to the engine crankcase in the

future, use only high quality detergent oil rated with API

service classification SG, SF/CC, CD. Select the oil’s

viscosity grade according to your expected operating

temperature:

SAE 10W-30 is recommended for general all temperature

use. Multi-viscosity oils (10W30, etc.) improve starting in

cold weather, but these oils will result in increased oil

consumption. Check your engine oil level more frequently

to avoid possible damage from running low on oil.

To Add Engine Oil:

• Place the generator on a level surface.

• Remove the oil fill cover.

• Remove oil filler cap and wipe dipstick clean (Figure 2).

• If the oil level is not at the point of overflowing from the

oil filler neck, slowly fill engine with recommended oil.

• Reinstall oil filler cap and tighten securely.

• Replace the oil fill cover.

• Check the engine oil level before starting each time

thereafter.

Add Gasoline

WARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot. Do Not

light a cigarette or smoke when filling the fuel tank.

CAUTION! Do Not overfill the fuel tank.

Always leave room for expansion.

• Use clean fresh UNLEADED gasoline with a pump rating

of 86 or higher. Do Not use premium or leaded

gasoline. Do Not mix oil with gasoline.

• Clean area around fuel fill cap, remove cap.

• Check the fuel level.

• If fuel level is low, slowly add recommended gasoline to

fuel tank, up to the shoulder of the fuel strainer

(Figure 3). Be careful not to overfill (there should be no

fuel in the filler neck).

NOTE: Occasionally clear the fuel strainer of any dirt,

rust, or other particulate matter.

• Install fuel cap and wipe up any spilled gasoline.

Occasionally you may hear a light “spark knock” or

“pinging” (metallic rapping noise) while operating under

heavy loads. This is no cause for concern. If spark knock or

pinging occurs at a steady engine speed under normal load,

change brands of gasoline or obtain a higher octane rated

fuel. If pinging or spark knock persists, see your local

Generac repair center.

colder 32°F warmer

SAE 10W30 SAE 30

Oil Filler Neck

Figure 2 — Adding Engine Oil

Fill to This Level

Figure 3 — Fuel Level

Generac Portable Products G1000M Generator

OPERATING THE

GENERATOR

CAUTION! Never start or stop the engine with

electrical loads connected to the unit and with the

connected devices turned ON.

Starting the Engine

Disconnect all electrical loads from the generator. Use the

following start instructions:

• Be sure the spark plug wire is attached to the spark plug.

• Turn the fuel valve to the “Open” position (fully

clockwise) (Figure 4).

• Slide the choke lever to the “Choke” position (all the

way to the right) (Figure 5).

• Place the engine switch in the “On” position (Figure 6).

• Grasp starter grip and slowly pull the rope until you feel

some resistance, then pull the cord out with a rapid full

arm stroke. Let rope return slowly. Do Not let rope

“snap back” against the unit.

NOTE: If engine starts after 3 pulls, but fails to run for

more than 10 seconds, check for proper oil level in

crankcase. This unit is equipped with a Oil Alert System

(see page 7).

• Slide the choke lever left to the “Run” position as the

engine warms up.

NOTE: Under no load conditions, the engine speed may

vary slightly faster or slower until engine temperatures

stabilize.

CAUTION! Breathing Hazard! Never run engine

in enclosed poorly ventilated areas. Engine exhaust

contains carbon monoxide, an odorless and deadly

gas.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

•Do Not connect 240 Volt loads to 120 Volt receptacles.

•Do Not connect 3–phase loads to the generator.

•Do Not connect 50 Hz loads to the generator.

• Plug in and turn on the desired 120 Volt AC, single

phase, 60 Hertz electrical loads.

•DO NOT OVERLOAD THE GENERATOR. Add up

the rated watts (or amps) of all loads to be connected at

one time. This total should not be greater than the rated

wattage/amperage capacity of the generator. See “Don’t

Overload the Generator” on page 9.

Figure 5 — Choke Lever

Figure 4 — Fuel Valve in Open Position

Figure 6 — Engine Switch in On Position

Generac Portable Products G1000M Generator

Stopping the Engine

• Unplug all electrical loads from the unit. Never start or

stop engine with electrical devices plugged in and turned

on.

• Let engine run at no–load for two minutes to stabilize

the internal temperatures.

• Move engine switch to the “Off” position.

• Turn the fuel valve to the “Close” position (fully

counterclockwise).

NOTE: In an emergency, stop the engine by moving the

engine switch to the “Off” position.

Oil Alert System

The Oil Alert System is designed to prevent engine damage

caused by an insufficient amount of oil in the crankcase.

Before the oil level in the crankcase can fall below a safe

limit, the Oil Alert System will automatically shut down the

engine (the engine switch will remain in the “On” position).

If the Oil Alert System shuts down the engine, add engine

oil.

Charging a Battery

WARNING! Storage batteries emit explosive gas

while charging that remains around a battery for a

long time after it has been charged. The slightest

spark can ignite the gas, causing an explosion that

can shatter the battery and cause blindness or

other injury.

WARNING! Do Not permit smoking, open

flame, sparks or any other source of heat around a

battery. Do Not use a lighter or other flame for

checking battery fluid levels. Wear protective

goggles, rubber apron and rubber gloves when

working around a battery. Battery electrolyte fluid is

an extremely caustic sulfuric acid solution that can

cause severe burns. Do Not permit fluid contact

with eyes, skin, clothing, etc. If spill occurs, flush

area with clear water immediately.

Your generator has the capability of recharging a discharged

12 Volt automotive or utility style storage battery. Do Not

use the unit to charge any 6 Volt batteries. Do Not use

the unit to crank an engine having a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

• If necessary, clean battery posts or terminals.

• Check fluid level in all battery cells. If necessary, add

ONLY distilled water to cover separators in battery

cells. Do Not use tap water.

• If the battery is equipped with vent caps, make sure they

are installed and are tight.

• Connect battery charge cable connector plug to the

12 Volt DC panel receptacle.

• Connect battery charge cable clamp with red handle to

battery post or terminal indicated by Positive,POS or

(+) (Figure 7).

• Connect battery charge cable clamp with black handle

to battery post or terminal indicated by Negative,

NEG, or (–) (Figure 7).

• Start generator. Let the engine run while battery

recharges.

• When battery has charged, shut down engine (see

“Stopping The Engine”)

NOTE: Use an automotive hydrometer to test battery

state of charge and condition. Follow the hydrometer

manufacturer’s instructions carefully. Generally, a battery is

considered to be at 100% state of charge when specific

gravity of its fluid (as measured by hydrometer) is 1.260 or

higher.

Red Lead

To 12 Volt DC Panel

Receptacle

Positive Negative

Figure 7 — Battery Connections

Generac Portable Products G1000M Generator

CONNECTOR PLUGS

120 Volt AC Receptacle

Each outlet socket is protected against overload by a

7.5 Amp push-to-reset circuit breaker. Use each receptacle

to operate 120 Volt AC, single phase, 60 Hz electrical loads

requiring up to 1,000 watts (1.0 kW) of power (Figure 8).

CAUTION! Although each receptacle is rated

for 120 Volts at 15 Amps (1,440 watts or 1.44 kW),

the generator is rated for a total of 1,000 watts.

Powering loads that exceed the wattage capacity of

the generator can damage it or cause serious

injuries. The total of loads powered through these

receptacles should not exceed 7.5 Amps.

12 Volt DC Accessory Jack

This receptacle allows you to recharge a 12 Volt

automotive or utility style storage battery with the battery

charge cable provided. Camping-style air pumps, lanterns,

fans, or other 12 Volt devices having a cigarette lighter-type

plug may also be powered by this outlet (Figure 9).

This receptacle can not recharge 6 Volt batteries and can

not be used to crank an engine having a discharged battery.

See “Charging a Battery” (page 7) before attempting to

recharge a battery.

EXTENSION CORDS

Use only high quality, well-insulated, extension cords with

the generator’s 120 Volt electrical receptacles.

Check the ratings of all extension cords before you use

them. Such cords should be rated for 125 Volt AC loads at

15 Amps (or greater) for most electrical devices. Some

devices, however, may not require this type of extension

cord. Check the owner’s manuals of those devices for their

recommendations.

Keep extension cords as short as possible, preferably less

than 15 feet long, to prevent voltage drop and possible

overheating of wires.

Figure 8 — 120 Volt AC, 15 Amp Duplex Receptacle

Figure 9 — 12 Volt DC Accessory Jack

Generac Portable Products G1000M Generator

DON’T OVERLOAD THE

GENERATOR

Overloading a generator in excess of its rated wattage

capacity can result in damage to the generator and/or

connected electrical devices. Observe the following, to

prevent overloading the unit:

• Add up the total wattage of all electrical devices to be

connected at one time. This total should NOT be

greater than the generator’s wattage capacity.

• The rated wattage of lights can be taken from light bulbs.

The rated wattage of tools, appliances and motors can

usually be found on a data plate or decal affixed to the

device.

• If the appliance, tool or motor does not give wattage,

multiply 120 Volts times ampere rating to determine

watts (volts x amps = watts).

• Some electric motors, such as induction types, require

about three times more watts of power for starting than

for running. This surge of power lasts for only a few

seconds when starting such motors. Be sure you allow

for this high starting wattage when selecting electrical

devices to connect to your generator. First estimate the

watts needed to start the largest motor. Add to that

figure the running watts of all other connected loads.

• The wattage reference guide (Figure 10) is provided to

help you to determine how many items the generator

can operate at one time.

NOTE: It is important to observe that many of these

devices require more power than the generator can

produce.

Recreational/Home Uses

Tool/Appliance....................................................Watts

AM/FM clock radio.....................................................................50

Light bulb....................................................................................100

Fan................................................................................................200

20" color TV..............................................................................400

*Deep freezer............................................................................500

Personal computer and 15" monitor...................................800

*1/3 hp furnace fan blower.....................................................800

Microwave oven........................................................................800

*18 cu ft refrigerator...............................................................800

Sump pump..............................................................................1000

Electric skillet..........................................................................1250

*½ hp water well pump........................................................1400

*12,000 Btu window air conditioner.................................1400

Space heater............................................................................1800

Electric water heater.............................................................4000

Professional/Contractor Uses

Tool/Appliance....................................................Watts

*1/3 hp airless sprayer.............................................................600

3/8" hammer drill .....................................................................600

Variable speed Sawzall®..........................................................960

½" power drill.........................................................................1000

Quartz-halogen work light...................................................1000

Belt sander...............................................................................1200

7 ¼" circular saw ...................................................................1500

7 ¼" worm drive saw............................................................1600

*1½ hp air compressor ........................................................1800

*10" power miter saw...........................................................1800

6" bench grinder.....................................................................1800

*6" table planer.......................................................................1800

*10" table/radial arm saw .....................................................2000

Wire feed welder...................................................................2400

* allow 3 times listed watts for starting this device

Figure 10 — Wattage Reference Guide

Generac Portable Products G1000M Generator

PRODUCT

SPECIFICATIONS

Generator Specifications

Rated Surge Watts . . . . . . . . . . . . . . . 1,000 Watts

Rated Running Watts . . . . . . . . . . . . . 900 Watts

Rated Maximum Current

At 120 Volts AC . . . . . . . . . . . . . .7.5 Amps

At 12 Volts DC . . . . . . . . . . . . . . .8.3 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . .Single Phase

Rated Frequency . . . . . . . . . . . . . . . .60 Hertz

Packaged Weight . . . . . . . . . . . . . . . .61.0 lbs.

Engine Specifications

Model

. . . . . . . . . . . . . . . . . . . . . . . .

Mitsubishi GM82

Rated Horsepower . . . . . . . . . . . . . . 2.4 at 4000 rpm

Displacement . . . . . . . . . . . . . . . . . . . 80cc

Spark Plug Type: . . . . . . . . . . . . . . . . . NGK BP6HS or

equivalent

Set Gap To: . . . . . . . . . . . . . . . . . . . . . 0.030inch (0.75mm)

Gasoline Capacity . . . . . . . . . . . . . . . 1.2 U.S. gallons (4.5 l)

GENERAL MAINTENANCE

RECOMMENDATIONS

The generator warranty does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain

generator as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your generator.

All adjustments in this section should be made at least

once each season. Follow the requirements in the

“Maintenance Schedule” chart shown below in Figure 11.

NOTE: Once a year you should clean or replace the spark

plug and replace the air filter. A new spark plug and clean

air filter assure proper fuel-air mixture and help your

engine run better and last longer.

GENERATOR

MAINTENANCE

Generator maintenance consists of keeping the unit clean

and dry. Operate and store the unit in a clean dry

environment where it will not be exposed to excessive

dust, dirt, moisture or any corrosive vapors. Cooling air

slots in the generator must not become clogged with snow,

leaves or any other foreign material.

1 Clean more often under dirty or dusty conditions. Replace cleaner parts if very dirty.

2 Check every 10 hours or 3 months.

3 These items should be serviced by an authorized dealer, unless the owner has the proper tools and is mechanically

proficient.

Item Operation Each use First Month or

25 hours

Every 3 months

or 50 hours

Every 6 months

or 100 hours

Engine oil Check level X

Change X X

Air cleaner Check X

Clean X (1)

Spark arrester Check – Clean X (2,3)

Spark plug Check – Clean X

Valve clearance Check – Adjust X (3)

Fuel tank strainer Clean X (3)

Fuel line Check (Replace if

necessary)

Every 3 years (3)

Figure 11 – Maintenance Schedule

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