Generac Power Systems 1338-1 Manuel utilisateur

GENE 'AC

The Reliable Ones

9000WATT

Portable Generator Owner's Manual

ADANGER[ This generator is designed for outdoor use only Never use this generator inside any building

or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide

poisoning, fire and/or an explosion may result. No user performed modifications, including venting of

exhaust and/or cooling ventilation, will eliminate the danger, Always have at least two feet of clearance on

all sides of the generator even while operating the unit outdoors.

_DANGER[ You must isolate the generator from the electric utility by opening the electrical system's

main circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator

from the power utility may result in injury or death to electric utility workers and damage to the

generator due to a backfeed of electrical energy.

The Emission Control System for this generator is warranted for standards set by the

Environmental Protection Agency. For warranty information refer to the Engine Owner's manual.

Model No. 1338-1 (9,000 Watt AC Generator) Manual No. B5178 Revision 0 (8/25/1999)

Visit our Generac website: www.generac-portables.com

,_ This is the safety alert symbol. It is used to alert you to potential personal injuryhazards Obey all safety

messages that follow this symbol to avoid possible injury or death.

GeneracPortableProducts9,000WattGenerator

EQUIPMENT DESCRIPTION

This generator is an engine-driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible

electrical lighting, appliance, tool and motor loads.

This manual contains information for a generator that

operates 120 and/or 240 Volt, single phase, 60 Hz

devices that require up to 9,000 watts (9.0kW) of

power that pull up to 75 Amps at 120 Volts or

37.5 Amps at 240 Volts.

ACAUTION] Do not exceed the generator's

wattage/amperage capacity Add up the rated

watts of all devices you are connecting to

generator receptacles at one time. This total

should not be greater than 9,000 watts for this

generator. In most cases rated watts of the

electrical device can be found on the device

nameplate. If the device nameplate gives only

volts and amps, multiply volts times amps to

obtain watts (volts x amps = watts).

The generator's revolving field is driven at about

3600 rpm by a twin-cylinder engine.

Every effort has been expended to make sure that the

information in this manual is both accurate and

current. However, Generac reserves the right to

change, alter or otherwise improve the product at any

time without prior notice.

ADANGER] Do not tamper with engine

governed speed. High operating speeds are

dangerous and increase the risk of personal

injuryor damage to equipment. The generator

supplies correctly rated frequency and voltage

only when running at proper governed speed.

Incorrect frequency and/or voltage can

damage some connected electrical loads.

Operating at excessively low speeds imposes

aheavy load and, when adequate engine

power is not available, may shorten engine

life

SAFETY RULES

This generator set was designed and manufactured

for specific applications Do not attempt to modify the

unit or use it for any application it was not designed

for. If you have any questions about your generator's

application, ask your dealer or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that

reason warnings in the manual and warnings on tags

or decals affixed to the unit are not all-inclusive. If

you intend to handle, operate or service the unit by a

procedure or method not specifically recommended

by the manufacturer, first make sure that such a

procedure or method will not render this equipment

unsafe or pose a threat to you and others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

DANGER! You must isolate the generator

from the electric utility by opening the electrical

system's main circuit breaker or main switch if

this unit is used for backup power. Failure to

isolate the generator from the power utility

may result in injury or death to electric

utility workers and damage to the

generator due to a backfeed of electrical

energy.

DANGER! Generator exhaust gases

contain DEADLY carbon monoxide gas.

Carbon monoxide, if breathed in sufficient

concentrations, can cause

unconsciousness or death. Operate this

equipment outdoors where adequate

ventilation is available.

GeneracPortableProducts9,000WattGenerator

• Thegeneratorproducesaverypowerfulvoltagethat

cancauseseriousinjuryordeathbyelectrocution.

Nevertouchbarewiresorreceptacles.Neverpermit

achildoranyunqualifiedpersontooperatethe

generator.

• Neverhandleanykindofelectricalcordordevice

whilestandinginwater,whilebarefootorwhile

handsorfeetarewet.Deathorseriousinjuryfrom

electrocutionmayresult.

• Useagroundfaultcircuitinterrupter(GFCI)inany

damporhighlyconductivearea(suchasmetal

deckingor steel work).

• Never use worn, bare, frayed or otherwise damaged

electrical cords with the generator. Death, serious

injury and property damage from electrical shock

may result.

•Gasoline is highly FLAMMABLE and its vapors

are EXPLOSIVE. Never allow smoking, open

flames, sparks or heat in the vicinity while

handling gasoline. Avoid spilling gasoline on a hot

engine. Comply with all laws regulating storage and

handling of gasoline.

• Do not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can

overflow onto a hot engine and cause a FIRE or

an EXPLOSION.

•Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark

or pilot light (as on a furnace, water heater, clothes

dryer). FIRE or an EXPLOSION may result.

•The engine-generator requires an adequate flow of

cooling air for its continued proper operation Never

operate the unit inside any room or enclosure where

the free flow of cooling air intoand out of the unit

might be obstructed Allow at least 2 feet of

clearance on all sides of generator while operating

unit

• Never start or stop the unit with electrical loads

connected to receptacles with the connected

devices turned ON. Start the engine and let it

stabilize before connecting any electrical loads.

Disconnect all electrical loads before shutting down

the generator.

• Do not insert any object through cooling slots of the

engine. You could damage the unit or injure yourself.

•Never operate the generator:

in rain; in any enclosed compartment; if connected

electrical devices overheat; if electrical output is

lost; if engine or generator sparks; if flame or smoke

is observed while unit is running; if unit vibrates

excessively,

GROUNDING THE

GENERATOR

The National Electric Code requires the frame and

external electrically conductive parts of the generator

be properly connected to approved earth ground.

Local electrical codes may also require proper

grounding of the unit. A grounding wing nut (Figure 1)

is provided for this purpose.

Grounding

Wing Nut

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth-driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. However, local codes may vary

widely. Consult with a local electrician for grounding

requirements in your area. Be sure to keep the ground

wire attached while you connect the electrode.

Properly grounding the generator helps prevent

electrical shock if ground fault conditions exists in the

generator or in connected electrical devices. Proper

grounding also helps dissipate static electricity, which

often builds up in ungrounded devices.

GeneracPortableProducts9,000WattGenerator

Yourgeneratorrequiressomeassemblyandisready

foruseafterithasbeenproperlyservicedwiththe

recommendedoilandfuel.

Ifyouhaveanyproblemswiththeassemblyofyour

generator,pleasecallthegeneratorhelplineat

1-800-270-1408.

IMPORTANT: Any attempt to run the engine before it

has been serviced with the recommended oil will

result in an engine failure

TO REMOVE GENERATOR

FROM CARTON

• Set the palleted carton on a rigid fiat surface

• Carefully cut bands around the shipping carton

• Lift carton off the generator.

• Remove all packing material, carton fillers, etc.

• Remove the generator from the shipping pallet.

CARTON CONTENTS

Check all contents. If any parts are missing or

damaged, call the generator helpline at

1-800-270-1408. Contents include:

9,000 Watt generator

Owner's manual

Engine manual

Owner's registration card

2 Bottles of engine oil (28 oz.)

125 Volt, 30 Amp plug

125 Volt, 20 Amp plug

240 Volt, 30 Amp plug

Oil fill funnel

Wheel kit

ASSEMBLE WHEEL KIT

IMPORTANT: This wheel kit is not intended for

over-the-road use.

To install your wheel kit you need the following toot

•13mm box, open end, or socket wrench

Install Wheel Kit as follows: (See Figure 2)

1. Place the bottom of the generator cradle on a flat,

even surface Temporarily elevate cradle on

blocks to ease assembly

2. Slide axle through both axle mounting brackets on

cradle frame

3. Slide a wheel spacer over each end of the axle.

4. Install a wheel as shown. Slide a fiat washer over

the axle, then secure the wheel with a retaining

NOTE Be sure to install each wheel with the air

pressure valve on the outboard side.

5. Install the other wheel in the same manner

6. Secure the vibration mount to the support leg with

alock nut, a flat washer, and a 30 mm cap screw.

7. Secure the support leg assembly to the cradle

with 20 mm capscrews, flat washers, and lock

washers Remove the temporary blocks

8. Position the handle on the cradle end opposite

from the control panel Attach the handle with

45 mm cap screws and lock nuts.

9. Tighten all lock nuts with 13mm wrench Make

sure all components are secure.

GeneracPortableProducts9,000WattGenerator

HANDLE

Cap Screw, 45 mm

LEG,Mounting Support

AXLE Wheel

WHEEL

MOUNT,

Vibration

;HER,

Wheel PiN, Retaining

WASHER

Screw,

30 mm

FLAT WASHER

,,--WASHER, Lock

_Cap Screw, 20 mm

CHECK BATTERY /ATTACH

NEGATIVE BATTERY WIRE

The battery on the generator is fully charged, sealed

and pre-instalted except for the negative (black)

battery cable.

To install:

•Cut off tie wrap on negative (black) cable attached

to the battery hold down.

•Remove nut on the negative battery terminal

•Slide the negative battery cable over the screw on

the negative terminal (Figure 3)

•Reattach nut and tighten.

•Ensure the connections to the battery and generator

and tight and secure

GeneracPortableProducts9,000WattGenerator

KNOW YOUR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments Save this manual for future reference

Circuit Breakers (AC)

120 Volt AC, 20 Amp

Duplex Receptacle

120 Volt AC, 20 Amp

Locking Receptacle

120 Volt AC

Locking Receptacle

Air Cleaner

Switch

Choke Lever

Spark Arrestor Muffler

120/240 Volt AC,

50 Amp Receptacle

120/240 Volt AC, 30 Amp

Locking Receptacle Grounding Wing Nut

120 Volt AC, 20 Amp Duplex Receptacle -- May be

used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical

lighting, appliance, tool and motor loads.

120 Volt AC, 20 Amp Locking Receptacle -- May

be used to supply electrical power for the operation

of 120 Volt AC, 20 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

120 Volt AC, 30 Amp Locking Receptacle -- May

be used to supply electrical power for the operation

of 120 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle --

May be used to supply electrical power for the

operation of 120 and/or 240 Volt AC, 30 Amp, single

phase, 60 Hz electrical lighting, appliance, tool and

motor loads.

120/240 Volt AC, 50 Amp Receptacle -- May be

used to supply electrical power for the operation of

120/240 Volt AC, 50 Amp, single phase, 60 Hz

electrical loads.

Air Cleaner -- Used to limit the amount of dirt and

dust that gets in the engine.

Choke Lever-- Used when starting a cold engine.

Circuit Breakers (6 AC) -- Each receptacle is

provided with a circuit breaker to protect the

generator against electrical overload. Breakers are

"push to reset" type.

Grounding Wing Nut -- Use this connection to

properly ground the generator. See "Grounding the

GeneratoK' on page 3.

Spark Arrestor Muffler -- Exhaust muffler lowers

engine noise and is equipped with a spark arrestor

screen.

Start Switch -- Turn to Start position to start

generator. Set switch to Run position when

operating. Set to Stop position when stored or idle.

GeneracPortableProducts9,000WattGenerator

BEFORE STARTING THE

ENGINE

Add Engine Oil

Note: When adding oil to the engine crankcase in the

future, use only high quality detergent oil rated with

API service classification SE or higher. Use no special

additives. Select the oil's viscosity grade according to

instructionsgiven in the engine owner's manual.

=_m i=lllF4111F&'_II

To add oil to the generator:

•Make sure unit is on a level surface.

• Clean around oil fill cap and remove it

•Remove oil dipstick, wipe clean and fully reinsert in

engine block.

•Slowly fill engine with oil until it reaches the full

mark on the dipstick Stop occasionally to check oil

level Do not overfill.

•Install oil dipstick.

•Install oilfill cap. Hand tighten securely.

,_. CAUTION! Any attempt to crank or start the

engine before it has been properly serviced

with the recommended oil results in an engine

failure.

NOTE: The generator's revolving field rides on a

pre-iubricated and sealed bali bearing that requires

no additional lubrication for the life of the bearing.

Add Gasoline

ADANGER! NEVER fill fuel tank indoors.

NEVER fill fuel tank when engine is running or

hot. DO NOT light a cigarette or smoke when

filling the fuel tank.

,_ DANGER! Do not overfill the fuel tank.

Always leave room for expansion.

• Use regular UNLEADED gasoline in the generator.

DO NOT use premium gasoline. DO NOT mix oil

with gasoline. DO NOT overfill the gas tank.

• Clean area around fuel fill cap; remove cap.

• Fill fuel tank with clean, fresh, unleaded gasoline.

Be careful not to overfill Allow 1/2" of tank space for

fuel expansion (Figure 4).

1_" AirSpace _nk

• Install fuel cap and wipe up any spilled gasoline

IMPORTANT: It is important to prevent gum deposits

from forming in essential fuel system parts such as

the carburetor, fuel filter, fuel hose or tank during

storage. Also, experience indicates that

alcohol-blended fuels (called gasohol, ethanol or

methanol) can attract moisture, which leads to

separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days

or longer. See "Storage" on page 13. Never use

engine or carburetor cleaner products in the fuel tank

or permanent damage may occur.

OPERATING THE

GENERATOR

To Start The Engine

,_ WARNING! Never start or stop engine with

electrical devices plugged into the panel

receptacles and turned on. You could damage

both the generator and the electrical devices.

• Unplug all electrical loads from generator

receptacles before starting the engine

• Make sure the unit is in a level position.

• Open the fuel shut-off valve (Figure 5)

GeneracPortableProducts9,000WattGenerator

Jl'*""'_ Fuel Tank

• Pull the choke knob to close. If the engine is warm,

or the ambient temperature is high, pull the choke

handle half-way, or keep it fully open (Figure 6).

A DANGER! Engine exhaust contains carbon

monoxide, a colorless and odorless gas which

causes unconsciousness and death. Never run

engine indoors or in poorly ventilated areas.

ADANGER! Burn hazard Temperature of

muffler and nearby areas may exceed 150°F

(65°C). Do not touch these areas on the

generator.

• Turn key switch to the "Start" position (Figure 7)

I/Start

IMPORTANT: Do not operate the electric starter

continuously for more than 5 seconds, even if the

engine does not start. Extended cranking can damage

the starter motor.

NOTE: If the engine failed to start, set the key to the

"Run" position and wait for about 10 seconds before

retrying.

IMPORTANT: Never turn the key switch to the "Start"

position while the engine is running. You could

damage the starter motor.

• When the engine starts, gradually open choke by

pushing the choke knob in and keep it fully opened

while running.

IMPORTANT! Do not overload the generator! Do

not overload individual panel receptacles! These

outlets are protected against overload with push-to-

reset-type circuit breakers. If amperage rating of any

circuit breaker is exceeded, that breaker opens and

electrical output to that receptacle is lost. Read "Don't

Overload the Generator" on page 12 carefully.

If the Engine Will Not Start:

Refer to the engine owner's manual

GeneracPortableProducts9,000WattGenerator

Stopping the Engine

• Remove all electrical loads connected to generator

panel receptacles. Never start or stop engine with

devices plugged in and turned on.

•Let engine run at no-load for 30 seconds to stabilize

the internal temperatures of engine and generator.

•Turn the key switch to the "Stop" position.

•Close the fuel shut-off valve

Stopping the Engine with the Fuel Valve

This procedure eliminates fuel from the carburetor.

Use this method to stop the generator if you plan to

store the generator over a long period. Fuel will clog

the internal passages of carburetor if allowed to

remain for an extended period.

• Unplug (or turn OFF) all electrical loads connected

to generator panel receptacles. Never start or stop

engine with devices plugged in and turned on.

• Let engine run at no-load for 30 seconds to stabilize

the internal temperatures of engine and generator.

• Close the fuel shut-off valve while the engine is

running and wait until the engine stops.

• Set the key switch to the "Stop" position after the

engine quits.

Applying Electrical Loads

•Let engine stabilize and warm up for about two

minutes after starting

• Plug in and turn on the desired 120 or 240 Volt AC,

single phase, 60 Hz electrical loads. DO NOT

OVERLOAD THE GENERATOR. Add up the rated

watts (or amps) of all loads to be connected at one

time. This total should not be greater than the rated

wattage/amperage capacity of the generator. See

page 12, "Don't Overload the Generator" for details.

RECEPTACLES

This generator is equipped with the following

receptacles:

120 Volt AC, 20 Amp, Duplex

Receptacle

Each of these outlets is protected against overload by

20 Amp push-to-reset type circuit breakers. Use each

outlet to operate 120 Volt AC, 60 Hz, single phase

loads requiring 2400 (2.4 kW) watts at 20 Amps of

current (Figure 8).

GeneracPortableProducts9,000WattGenerator

120 Volt AC, 20 Amp Locking

Receptacle

Use a NEMA L5-20 plug with this receptacle.

Connect a 3-wire cord set rated for 125 Volts AC at

20 Amps to the plug (Figure 9).

3-WireCordSet

NEMA L5-20 ,_ Greund

(Green)

Neutml

120V

Hot

120 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5-30 plug with this receptacle.

Connect a 3-wire cord set rated for 125 Volts AC at

30 Amps to the plug (Figure 10).

m3-Wire Cord Set

NEMA L5-30

[ _--Neutral

(_l 120V

=_ Hot

/-!-TGreund

(Green)

Use this receptacle to operate 120 Volt AC, 60 Hz,

single phase loads requiring up to 2400 watts

(2.4 kW) of power at 20 Amps. The outlet is protected

by a 20 Amp push-to-reset circuit breaker.

Use this receptacle to operate 120 Volt AC, 60 Hz,

single phase loads requiring up to 3600 watts

(3.6 kW) of power at 30 Amps. The outlet is protected

by a 30 Amp push-to-reset circuit breaker.

/10

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