GBC F - 160 CE Manuel utilisateur

GBCFilmsGroup

4151Anderson Road

DeForest, WI 53532

Revision : Ph: ( 608 ) 246 - 8844

Fx: ( 608 ) 246 - 8645

F - 160 CE OPERATION AND

MAINTENANCE MANUAL

©April2000 GBCFilmsGroup

Do not duplicate without written permission.

Partnumber :930-065

Page I

TableofContentsF - 160 CE Operation and Maintenance Manual

Table of Contents

Section 1: Safety

1.1 Symbols .......................................................................................................1 - 1

1.2 Safety features ............................................................................................1 - 2

1.3 Safety shield ...............................................................................................1 - 3

1.4 Emergency stop ...........................................................................................1 - 4

1.5 Emergency cable .........................................................................................1 - 5

1.6 Front feed table ..........................................................................................1 - 6

1.7 Decal locations ............................................................................................1 - 7

Figure 1.7.1 Decal location - front ................................................1 - 9

Figure 1.7.2 Decal location - rear ..............................................1 - 10

Section 2: Warranty

2.1 Limited warranty information ....................................................................2 - 1

2.2 Exclusions to the warranty ........................................................................2 - 1

Page II

Table ofContents F - 160 CE Operation and Maintenance Manual

Section 3: Specifications

3.1 General .......................................................................................................3 -1

3.2 Consumables...............................................................................................3 - 1

3.3 Function ......................................................................................................3 - 2

3.4 Electrical ....................................................................................................3 - 3

3.5 Dimensions ................................................................................................3 - 4

Figure 3.5.1 Dimensions ...............................................................3 - 5

Section 4: Installation

4.1 Preinstallation check list ...........................................................................4 - 1

Figure 4.1.1 Suggested floor layout .............................................4 - 3

4.2 Know your machine ...................................................................................4 - 4

4.3 Unpacking ..................................................................................................4 - 5

4.4 Shrink wrapped .........................................................................................4 - 5

4.5 Crated .........................................................................................................4 - 6

4.6 Accessory pack content ............................................................................4 - 8

Page III

TableofContentsF - 160 CE Operation and Maintenance Manual

4.7 Installing levelers .......................................................................................4 - 9

4.8 Leveling .....................................................................................................4 - 11

4.9 Connecting power ....................................................................................4 - 15

Figure 4.9.1 Single phase ( U.S. & Canada ) ..............................4 - 17

Figure 4.9.2 Three phase ( Europe ) ...........................................4 - 17

4.10 Safety check ............................................................................................4 - 18

4.10.1 Front feed table ...................................................................................4 - 18

4.10.2 Safety shield ..........................................................................................4 - 20

4.10.3 E-STOP ...............................................................................................4 - 21

4.10.4 E-CABLE .............................................................................................4 - 22

4.11 Function check ........................................................................................4 - 23

4.11.1 Control panel .......................................................................................4 - 23

Figure 4.11.1 Default settings ......................................................4 - 27

4.11.2 Variable speed footswitch ....................................................................4 - 27

4.11.3 Unwind shafts and unwind brakes ......................................................4 - 28

Page IV

Table ofContents F - 160 CE Operation and Maintenance Manual

Section 5: Operations

5.1 Control panel ..............................................................................................5 - 1

Figure 5.1.1 Front control panel .................................................5 - 9

5.2 Emergency ................................................................................................5 - 10

5.2.1 In an emergency .....................................................................................5 - 10

5.2.2 Resume operation ...................................................................................5 - 11

5.3 Set up .........................................................................................................5 - 12

5.3.1 Power ......................................................................................................5 - 12

5.3.2 Film loading ..........................................................................................5 - 12

Chart 5.3.1 Measurement chart ..................................................5 - 14

5.3.5 Heating ...................................................................................................5 - 14

5.4 Job programming ....................................................................................5 - 16

Chart 5.4.1 Job save chart .........................................................5 - 17

5.5 Manual nip adjustment ............................................................................5 - 18

5.5.1 Main roller manual nip adjustment ......................................................5 - 18

Page V

TableofContentsF - 160 CE Operation and Maintenance Manual

5.5.2 Pull roller manual nip adjustment .........................................................5 - 21

5.6 Front feed table .........................................................................................5 - 24

5.6.1 Removing the table ...............................................................................5 - 24

5.6.2 Replacing the table ................................................................................5 - 24

Section 6: Applications

6.1 Parameter charts and diagrams

Chart 6.1.1 Temperature conversion chart ...................6 - 3

Blank chart .......................................................................................................6 - 4

Blank diagram ..................................................................................................6 - 5

Chart 1 - Precoating substrates........................................................................6 - 6

Diagram 1 - Precoating subtrates ....................................................................6 - 7

Chart 2 - Mounting only ....................................................................................6 - 8

Diagram 2 - Mounting only ..............................................................................6 - 9

Chart 3 - Single sided ( Sled ) .........................................................................6 - 10

Page VI

Table ofContents F - 160 CE Operation and Maintenance Manual

Diagram 3 - Single sided ( Sled ) .....................................................................6 - 11

Chart 4 - Single sided ( Craft paper ) ..............................................................6 - 12

Diagram 4 - Single sided ( Craft paper ) ........................................................6 - 13

Chart 5 - Decal and mount ( Decal )..............................................................6 - 14

Diagram 5 - Decal and mount ( Decal ) .........................................................6 - 15

Chart 6 - Decal and mount ( Mount ) ............................................................6 - 16

Diagram 6 - Decal and mount ( Mount ) .......................................................6 - 17

Chart 7 - Precoating subtrates .......................................................................6 - 18

Diagram 7 - Precoating subtrates ...................................................................6 - 19

Chart 8 - One pass mount ...............................................................................6 - 20

Diagram 8 - One pass mount ..........................................................................6 - 21

Chart 9 - Thermal decal and mount ( Decal )................................................6 - 22

Diagram 9 - Thermal decal and mount ( Decal ) ...........................................6 - 23

Chart 10 - Thermal decal and mount ( Mount ) .............................................6 - 24

Diagram 10 - Thermal decal and mount ( Mount ) ........................................6 - 25

Page VII

TableofContentsF - 160 CE Operation and Maintenance Manual

Chart 11 - Encapsulation ...............................................................................6 - 26

Diagram 11 - Encapsulation ..........................................................................6 - 27

Section 7: Troubleshooting

7.1 Wave problems ..........................................................................................7 - 1

7.2 Film problems ............................................................................................7 - 3

7.2.1 Thermal laminates ..................................................................................7 - 3

7.2.2 Pressure senstive .....................................................................................7 - 3

7.3 Machine problems ......................................................................................7 - 4

7.4 Glossary .....................................................................................................7 - 5

Section 8: Maintenance

8.1 Maintenance schedule ................................................................................8 - 1

8.2 Cleaning the rollers ...................................................................................8 - 2

8.2.1 Cabinets and covers ................................................................................8 - 7

8.2.2 Touch screen control panel .....................................................................8 - 7

Page VIII

Table ofContents F - 160 CE Operation and Maintenance Manual

This page intentionally left blank.

Safety

Page 1 - 1

F - 160 CE Operation and Maintenance Manual

Section 1 Safety

CAUTION

Do not attempt to operate your Falcon 160

CE laminator until you have read this

section carefully!

Your safety, as well as the safety of others, is

important to GBC Films Group. This section contains

importantsafetyinformation.

Thefollowingsymbolsareusedthroughoutthis

manual to indicate Information,Caution, Warning,

Dangerand Electrical Shockconditions.

1.1 Symbols

INFORMATION

Indicates helpful information that should be

considered before, during, or after an

action, step or procedure is given.

CAUTION

Indicates a potentially hazardous situation

which, if not avoided, could result in minor

or moderate injury, or alerts against unsafe

practices or alerts against actions which

could damage the product.

WARNING

Indicates a potentially hazardous situation

which, if not avoided, could result in serious

injury.

DANGER

Indicates an imminently hazardous situation

which, if not avoided, could result in death

or serious injury.

ELECTRICAL

SHOCK

Indicates an electrical shock situation which,

if not avoided, could result in serious

paralyzation of the body or death.

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