GAPS Clack WS1 Document technique

OrganicScavengerInstallation,OperationandMaintenanceGuide

OrganicScavenger

Installation,

Operationand

MaintenanceGuide

ClackWS1,WS1.25,WS1.5,WS2

1•GAPSWaterTreatment2022•www.gapswater.co.uk•sales@gapswater.co.uk•01706521074

OrganicScavengerInstallation,OperationandMaintenanceGuide

CONTENTS

Page

3 Introduction

3 HowanOrganicScavengerworks

4 Unpacking

5 1.Installation

1.1Pre‐installationchecks

1.2FittingtheDistributionSystem

7 1.3AddingtheMedia

8 1.4Fittingthevalve

9 1.5BrineTankConnections

10 1.6Connectingyourwatersupply

11 1.7DrainLineFlowControl

13 1.8Injector

14 1.9ElectricalConnections

16 1.10QuickStart

18 2.ProgrammingtheValvesincaseofmemoryloss.

23 QuickReferenceSettingSheet

24 3.CommissioningtheSystem

24 3.1Regeneration

27 4.RoutineMaintenance

27 CausticSodaRegeneration

28 5.Troubleshooting

32 6.TypicalInstallationLayouts

35 7.FurtherInstallationNotes

35 7.1.1Foundation/Drainage

35 7.1.2OperatingSpace

36 7.1.4Pipework

36 7.1.5WaterSupplyCompanyRequirements

36 7.2ELECTRICAL

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OrganicScavengerInstallation,OperationandMaintenanceGuide

Introduction

HowanOrganicScavengerworks

Tanninsareacommonclassoforganiccompoundsinuplandwaterand

givethewaterayellow/browntint.Inhighland(peaty)areaswhere

waterrunsoffpeatthewatercanbevirtuallybrown.Organicscavenging

systemsuseresintoholdtheseorganicswhichareperiodically

backwashedawaywithbrine.Typically,every25litresofresinwilltake

out2000ppmoforganiccolourbeforeitneedsregenerating.

Aneasytestyoucantryathomeistoleaveaglassofthewater

overnight.Ifthecoloursettlestothebottomoftheglassthe

discolourationislikelycausedbyironand/ormanganese.Ifthecolour

remainsthesameitislikelycausedbytannins.

Anorganicscavengerisanionexchangesystemconsists

ofapressurevesselfilledwithresin.Locatedonthetop

ofthepressurevesselisthecontrolvalve.Thewateris

passedthroughthecontrolvalveanddownthroughthe

vessel.Asthewaterpassesacrosstheresinbed,the

colourcompoundsattachtotheresin.Periodically,

dependingonhowmuchwaterisused,theresinneeds

toberefreshed.Thisisdonebyflushingasmallamount

ofsalt(storedinanexternalbrinetank),thoughtheresin

vessel.Oncethisprocesshasbeencompletedtheresinis

refreshedandreadytobeginagain.

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OrganicScavengerInstallation,OperationandMaintenanceGuide

Unpacking

PeaseUsetheaccompanyingpackingdocumenttocheckthatallitemsare

presentandcorrect.

Ifanyitemismissingordamagedyourcarrierandsuppliermustbenotified

within2daysofreceiptifaclaimistobemade.

Ifinstallationisnottostartimmediatelyafterdelivery,theequipmentshould

bestoredinacleandryarea,whereitwillnotbedamaged,orbesubjectedto

temperaturesbelowfreezing.

Partsincludedinyourkit:

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OrganicScavengerInstallation,OperationandMaintenanceGuide

1.Installation

1.1Pre‐installationchecks

oTheareaneedstobelevel

oFrostfree

oAccesstoelectricity

oAccesstoopendrain.

oChecktheincomingwaterqualityiswithinanyparameters

specifiedforthatmedia(contactyoursupplier).

oIncomingwaterpressureisbetween2and8bar

(preferablyapprox.4bar)

oWatertemperaturebetween3ºCand45ºC.

1.2FittingtheDistributionSystem

Pleaseobservethelocalregulationsconcerningtheinstallationofyour

system.Checkthatyouhaveallowedspaceforaccesstotheunitfor

possiblefuturemaintenance.Thisinstallationmayrequireplumbing

workandwillrequireanelectricaloutlettobefittednearthesystem.

Thisguidedoesnotincludeplumbingdirections.

Onlyattemptthisifyouhavethenecessaryskills.

Systemsupto13”x54”(75litres)haveasimplerisertube

andbottomscreen.Thebottomscreenwillbepre‐gluedso

nofurtherassemblyisrequired.Simplyplacetherisertube

withbottomscreenintothevessel

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OrganicScavengerInstallation,OperationandMaintenanceGuide

Forlargersystemsbottomlateralsareused.Theseneedstobeassembled

insidethevessel

Movethevesselintoitsfinalpositionasitwillbedifficulttomoveonce

themediahasbeenadded.

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OrganicScavengerInstallation,OperationandMaintenanceGuide

1.3AddingtheMedia

Blockthetopoftherisertubeto

stopmediagettingdownthetube.

Thiscanbeaccomplishedwithtape

orasmallplasticbagovertheendof

thetube.

Fillthevesselwithwateruntilitaroundathirdfull.Thiswillpreventthe

bottomscreenfromgettingdamagedwhenyouaddthemedia.Itwill

alsoallowenoughmovementoftherisertubewhenthemediaisadded

foryoutore‐centre.

Addthesuppliedmediabutensureyouleavearound30%freespace

abovethemedia(theremaybesomemedialeftover).Thisissothe

mediacanexpandintothespaceduringregenerationallowingsediment

andcontaminantstobewashedaway.Italsoallowsthewatertopass

moreevenlythroughthemedia.

Youmaywanttoemployafunnelto

makethisprocesseasier(thiscan

beboughtasanoptionalextra).

Themediacanbepouredfromthebag

butwerecommendusingasmaller

containertoscoopoutthemediaand

pourintothevessel.

Oncecompleteunblocktherisertube.

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OrganicScavengerInstallation,OperationandMaintenanceGuide

1.4Fittingthevalve

Addasmallamountofsiliconegreasetothevalveouterandinnero‐rings

Fitthelowerscreentothebottomofthevalve.Thisisabayonetfitting

(twisttolockintoplace).

Slidethevalveontotherisertubeensuringtherisertubeisfullyinserted

intothevalve.

Gentlyplaceitontothevesselthreadsandscrewontothethreadina

clockwisedirectionuntilitsqueezestightlyontothemaino‐ring.Then

finallygivethevalveafinaltightenbytappingtherearsideofthevalve

withthepalmofyourhand.

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OrganicScavengerInstallation,OperationandMaintenanceGuide

1.5BrineTankConnections

Attachthebrinelinetothebrineconnectiononthebrinetankandthe

brineinlet/outletontheClackvalve

Thebrinesystemconsistsofamouldedpolyethylenetankintowhich

thebrinewellandbrinepickupareassembled.Thetankformsthesalt

storagecontainer.

Thebrinepick‐uptubeisconnectedtothepipefromthecontrolvalve

whichsucksthebrinefromthetank.Atthebottomofthebrinepick‐up

tubeisanaircheckvalve.Thisservestopreventairenteringthevalve

whenallthebrinehasbeendrawnin.Airinthesystemcouldcause

spurtingand'hammering'atthetapsoroutlets.

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OrganicScavengerInstallation,OperationandMaintenanceGuide

1.6Connectingyourwatersupply

(Furthernotesonplumbingyoursystemincanbefoundatthebackofthe

manual).

Connectyourpipeworktotheinlet/outletconnections;usethesupplied

tailsprovidefor1”and1.25”valvesordirectBSPthreadedconnectionson

the1.5”or2”valves.

Forthe1”and1.25”valvesanoptional

bypassvalveisavailablewhichfitstothe

backofthevalveandallowsyoutoisolate

thesystemwhenoutofservice(egduring

routinemaintenance)

Flexiblehosesareavailabletomakeyour

installationeasier(1”only)

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