Frymaster FR2 Manuel utilisateur

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008

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FRYERS FR 2

Frymaster

Fryer

Electric and Gas models using an M2000 Computer

Weekly maintenance task

FR 2 W1 Clean area behind

fryers

Bi-weekly maintenance task

FR 2 B1 Calibrate fryer

Monthly maintenance task

FR 2 M1 Calibrate fryer

recovery time

Quarterly maintenance tasks

FR 2 Q1 Boil out fry vats

(electric fryers

only)

FR 2 Q2 Verify high-limit

controls

FR 2 Q3 Replace filter o-

rings

Semi-annual maintenance task

FR 2 S1 Boil out fry vats

(gas fryers only)

Annual maintenance task

FR 2 A1-T Service inspection

(Gas fryers only)

FR 2 A2-T Service inspection

(Electric fryers only)

Computer model M2000

A. Cook cycle buttons, B. Temp button, C. Product Buttons, D. ON/OFF, E. Programming button

Frymaster FryerAll models using an M2000 Computer FR 2

ELECTRIC

GAS

FEB 2010

*81965

Daily Cleaning of Fryers Daily FR 2 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009 Page 1 of 1

Frymaster Fryer Model BIPH14 Daily FR2 D1

Why Removed caramelized oil from element hub and surrounding housing.

Time required 5 minutes to prepare 15 minutes to complete (5 minutes per pot)

Time of day After close

For 24-hour restaurants: overnight or during low-

volume periods

Hazard icons

Tools and supplies

No-scratch pad

EXCEED

–

Glass and Multi-surface cleaner

Paper towel

Neoprene Filtering Gloves

Procedure

1 Turn fryers off.

Turn all fryer power

switches to the off

position.

2 Clean front and topside area

of heating element hub.

Wearing heat resistant

gloves, place covers on fry-

pots ensuring they are square

with the frypot.

Spray EXCEED on a

No-scratch pad.

Use No-scratch pad to clean

around the element hub and

surrounding housing area.

Once area has been

cleaned, wipe off excess with

a paper towel.

Remove frypot cover and

remove basket rack using a

fryer’s friend, set aside. Lift

elements using fryer’s friend.

Replace frypot covers and

wipe excess oil from the ele-

ments with paper towel.

3 Clean underside area of heat-

ing element hub.

Spray EXCEED on a

No-scratch pad.

Use No- scratch pad to clean

the underside of the element

hub and surrounding housing

area.

Once area has been cleaned

wipe off excess with paper

towel.

Remove frypot cover. Using

a fryer’s friend, replace the

basket rack and lower the

elements.

4 Repeat for remaining frypots.

Clean area behind fryers Weekly FR 2 W1

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 1 of 4

Frymaster Fryer Models Using Model M2000 Computer Weekly FR 2 W1

Why To ensure high-quality fried products and reduce the possibility of a fire near the fryer

Time required 5 minutes to prepare 45 minutes to complete

Time of day After close

For 24-hour restaurants: overnight or during low-

volume periods

Hazard icons

Tools and supplies

Brush, hi-lo deck Brush, pot, nylon Bucket with McD All

Purpose Super

Concentrate (APSC)

solution

Bucket, clean and

sanitized towels Bucket, soiled towels

Caution Wet Floor

Sign Mop

Mop bucket Mop wringer Oil removal cart Paper towels Putty knife Neoprene Gloves

Procedure

1 Turn fryers off.

Turn all fryer power switches

to the off position.

2 Remove and empty grease

trough and cup.

Remove the grease trough

from the exhaust hood. Re-

move the grease cup from the

hood. The trough and cup are

located beneath the hood fil-

ters. Pour any oil in the

trough and cup into the oil

removal cart.

Oil in trough and cup may be

hot. Use gloves.

3 Shut off and disconnect gas.

If the fryer is not a gas fryer,

skip this step.

If the fryer is a gas fryer, use

the manual gas shut-off valve

to shut off the gas supply. The

manual gas shut-off valve is

located on the supply line

before the quick disconnects.

Then disconnect the gas line

from the fryer via the quick

disconnect.

Use only the manual shut-off

valve to shut off the gas. Do

not use the quick disconnects.

Manual

shut-off

Clean area behind fryers (continued)

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 2 of 4

Frymaster FryerAll models using an M2000 Computer Weekly FR 2 W1

4 Prepare fryer for cleaning.

Release the locks on the fryer

wheels.

If the fryer has a capping

piece, lift the front of the cap-

ping piece far enough to let

the backsplash clear the filter

shelf. Roll the fryer carefully

away from the firewall, just

until the capping piece clears

the filter shelf.

Secure the capping piece, if

there is one. Place vat covers

on all vats.

Roll the fryer farther away

from the firewall, far enough

to clean behind the fryer.

Oil in fryer may be very hot.

Roll the fryer slowly to avoid

splashing the oil. Use gloves

5 Disconnect fryer from

electricity.

Unplug the fryer’s electrical

cord from the outlet by pull-

ing on the electrical plug’s

body. You may need to twist

the plug to remove from the

outlet.

6 Clean fryer filters.

Remove the fryer filters from

the exhaust hood. Take the

filters to the three-

compartment-sink and soak

them in McD APSC.

McD APSC

7 Scrape area behind fryer.

Use a putty knife to scrape off

all soft grease and hard car-

bon from the area behind the

fryer. Clean the following

areas in this order: the parts of

the stack you can reach; the

back of the exhaust hood; the

sides of the exhaust hood; and

the fryer filter recess area.

On an electric fryer, next use

the putty knife to scrape all

soft grease and hard carbon

from all sheet metal around

the fryer, the standoff piece,

and the fryer stand. Skip to

step 8 after these areas are

cleaned.

On a gas fryer, next use the

putty knife to scrape all soft

grease and hard carbon from

these areas in this order: the

flue restrictor, all sheet metal

around fryer, the removable

gravity blade, the seal angle,

the stand-off piece, and the

fryer stand.

On a gas fryer, be careful not

to drop any soft grease or

hard carbon into the fryer flue

passage while cleaning.

Do not break the fire protec-

tion fusible link in the lower

area of the stack. Breaking the

link will activate the fire ex-

tinguishing system.

Clean area behind fryers (continued)

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 3 of 4

Frymaster FryerAll models using an M2000 Computer Weekly FR 2 W1

8 Clean area behind fryer.

Use a nylon pot brush, a hi-lo

deck brush, and a bucket of

hot McD APSC solution to

scrub all of the areas you

scraped in step 7. Clean the

areas in the same order that

you scraped them in step 7.

Then use the hi-lo deck brush

to scrub the floor around the

fryer.

Wipe all areas with paper

towels until they are clean

and dry.

The floor may be wet where

you have scrubbed it.

9 Ask manager to inspect.

Ask a manager to inspect

your work and approve the

cleaning. Repeat any cleaning

as your manager directs.

10 Wash fryer legs and casters.

Use a nylon pot brush and a

bucket of hot McD APSC

solution to wash the legs and

casters of the fryer. Wipe dry

with paper towels.

11 Mop floor around fryer.

Use a mop and a bucket of

hot McD APSC solution to

mop the entire floor around

the fryer.

Floor may be wet from mop-

ping.

12 Allow surfaces to dry.

Allow all fryer, wall, and

floor surfaces to air dry.

13 Reconnect fryer to electricity.

Roll the fryer slowly toward

the electrical outlet until it is

close enough to connect the

plug. Plug the fryer into the

outlet.

Oil in fryer may be very hot.

Roll the fryer slowly to avoid

splashing the oil.

14 Prepare fryer for use.

Roll the fryer forward care-

fully until it is close to the

filter shelf. Remove the vat

covers from all vats. Lift the

front of the capping piece

until the backsplash clears the

filter shelf, and roll the fryer

carefully into its normal posi-

tion.

15 Reconnect fryer to gas supply.

If the fryer is an electric fryer,

skip this step.

Check both ends of the quick

disconnect for grease. Wipe

the quick disconnect clean if

necessary. Reconnect the gas

line coupling.

Be sure the gas quick discon-

nect is fully engaged and

interlocked before turning on

the gas supply.

Clean area behind fryers (continued)

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 4 of 4

Frymaster FryerAll models using an M2000 Computer Weekly FR 2 W1

16 Reinstall fryer filters and

grease trough.

Lock wheels into place. Rein-

stall the fryer filters and the

grease trough in the exhaust

hood.

17 Turn on gas supply.

If the fryer is an electric fryer,

skip this step.

Turn the manual gas shut-off

valve to the on position. Turn

the computer on to verify

burners will re-light. Once the

burners have been re-lit you

can turn the computer off.

18 Clean area behind other fryers.

Repeat steps 1 through 17 for

all remaining fryers.

Calibrate fryer Bi-weekly FR 2 B1

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 1 of 2

Frymaster FryerAll models using an M2000 Computer Bi-weekly FR 2 B1

Why To maintain food safety standards

Time required 1 minutes to prepare 5 minutes to complete, once fryer has reached cooking

temperature. Cook temperature should be reached in

approximately 45 minutes.

Time of day At open

For 24-hour restaurants: during low-volume periods

Hazard icons

Tools and supplies

Pyrometer with fry

vat probe Neoprene Gloves

Procedure

1 Calibrate pyrometer.

Fill a hot beverage cup with

ice and then add cold water

from the drink tower up to

the top of the ice. You should

have 50 percent ice and 50

percent water.

2 Place probe in water

Place the probe in the ice wa-

ter and stir continuously until

the temperature readout

stabilizes.

3 Read temperature

The readout should be 32°F

(0°C), plus or minus 2°F

(1°C). If not, you need to

calibrate, repair, or replace

the pyrometer. For calibra-

tion, follow the calibration,

checking, and adjusting pro-

cedures supplied by the

manufacturer of your pyrome-

ter.

2 Turn on fryer and heat oil.

Press the on/off button to turn

the fryer on. Set the fryer for

the product to be cooked.

Allow the oil in the fryer to

reach cooking temperature

and then cycle off.

3 Check oil level.

Check the oil level when the

oil has reached cooking tem-

perature. If the oil is above

the “Oil Level” line, remove

oil until the oil is at the line

by draining oil into pan or

disposal unit. If the oil is

below the “Oil Level” line,

add oil until the oil reaches

the line.

Oil in the fryer is very hot.

Use gloves.

4 Cycle vat.

Allow the vat to cycle on and

off three times. The heat light

will come on when the fryer

is heating.

Calibrate fryer (continued)

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 2 of 2

Frymaster FryerAll models using an M2000 Computer Bi-weekly FR 2 B1

5 Read oil temperature.

Insert the fry vat probe of the

pyrometer into the hot oil to

within 1 inch (2.5 cm) of the

probe’s tip. The tip should

be approximately 3 inches

(7.6 cm) below the surface of

the oil. Allow the temperature

reading to stabilize.

6 Display temperature on fryer.

Press the temperature display

switch for the vat where you

took the pyrometer reading.

The display will show the

temperature for the vat.

7 Compare temperature

readings.

Compare the temperature

reading on the pyrometer with

the corresponding tempera-

ture on the display.

If the two temperatures are

less than 5°F (3°C) apart (ei-

ther plus or minus), you do

not need to adjust the tem-

perature setting.

If the two temperatures are

more than 5°F (3°C) apart

(either plus or minus), call a

service technician to report

the problem.

8 Repeat for other side of split-

vat.

If the vat you tested was a full

vat, skip this step and go to

step 9.

If the vat you tested was one

side of a split-vat, repeat steps

5 through 7 on the other side

of the split-vat.

9 End calibration check.

When you have finished steps

5 through 7 for the vat (in-

cluding both sides of a split-

vat), press the on/off button to

end the calibration check for

the vat.

10 Calibrate remaining fryers.

Repeat steps 1 through 9 for

all remaining fryers.

Calibrate fryer recovery time Monthly FR 2 M1

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 Page 1 of 2

Frymaster FryerAll models using an M2000 Computer Monthly FR 2 M1

Why To maintain food safety standards for fried products

Time required 1 minute to prepare 5 minutes to complete,

Time of day At open

For 24-hour restaurants: in the morning

Hazard icons

Tools and supplies

Paper and pencil

Procedure

Turn fryer off.

Press the on/off button to turn

the fryer off. The display will

show “OFF.”

Check most recent recovery

time.

The fryer automatically re-

cords the fryer’s recovery

time each time the vat tem-

perature rises from 250°F

(121°C) to 320°F (160°C).

Press the button marked with

a checkmark to enter the

fryer’s programming mode.

The left display will show

“Code.”

Press the buttons marked “1,

6, 5, 2” in that order to enter

code 1652. The display will

show the most recent recov-

ery time in both displays.

Write down the recovery

time.

Compare most recent recovery

time to acceptable recovery

time.

The acceptable recovery time

for electric fryers is less than

100 seconds. The acceptable

recovery time for gas fryers is

less than 145 seconds.

If the recovery time you

wrote down is less than the

fryer’s acceptable recovery

time, the fryer’s performance

is acceptable. Skip to step 5.

If the time you wrote down is

more than the fryer’s accept-

able recovery time, the fryer’s

performance is not accept-

able. Go to the next step.

Calibrate fryer recovery time (continued)

Frymaster FryerAll models using an M2000 Computer Monthly FR 2 M1

Adjust fryer, if necessary.

If the fryer’s recovery time is

not acceptable, check the fol-

lowing items on the fryer. If

you find any problems, cor-

rect them as described.

If the fryer filters are dirty,

replace them.

If the oil is below the “Oil

Level” line when the fryer is

at cooking temperature, add

oil until it reaches the “Oil

Level” line.

If the oil is above the “Oil

Level” line, remove oil until it

reaches the “Oil Level” line.

For electric fryers only, con-

firm that the large power plug

is properly plugged in. Adjust

as necessary.

For gas fryers only, check the

seal angle, gravity blade, and

standoff. Adjust their place-

ment if necessary.

For gas fryers only, check the

air flow and combustion air

blower. Adjust as necessary.

For gas fryers only, check the

condition of the radiant burn-

ers.

Refer to trouble shooting

guide in Operators manual.

Check recovery time again.

If Recovery Time is not

achieved in the proper time,

call the Frymaster Service

Hotline for assistance at 1-

800-551-8633.

Recalibrate all remaining

fryers.

Repeat steps 1 through 5 for

all remaining fryers.

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