Forma Scientific 310 Series Mode d'emploi

Forma Scientific, Inc.

*Refer to listing of models on Page iii.

Millcreek Road, P.O. Box 649

Marietta, Ohio 45750

U.S.A.

Telephone: (740) 373-4763

Telefax: (740) 373-4189

______________________________________

Model: 310 Series*

Direct Heat

CO2Incubator

Operating and Maintenance

Manual

Manual No: 7000310 Rev. 4

Read this Instruction Manual

Failure to read, understand and follow the instructions in this manual may result in damage to the

unit, injury to operating personnel and poor equipment performance.

CAUTION! All internal adjustments and

maintenance must be performed

by qualified service personnel.

Refer to the serial tag on the

rear cover of this manual

FormaModel 310 Series _________________________________________________

The material in this manual is for information purposes only. The contents and the

product it describes are subject to change without notice. Forma Scientific, Inc. makes no

representations or warranties with respect to this manual. In no event shall Forma Scientific,

Inc. be held liable for any damages, direct or incidental, arising out of or related to the use

of this manual.

Manual No. 7000310

4 18943/IN-2794 3/8/00 Updated 310-203 drawing, mounting hdwe & tubing – cntrl panel ccs

-- 18766/IN-2766 12/13/99 Removed RH SNSR ERR alarm ccs

3 18675/IN-2755

18552/IN-2739

11/10/99 Updated illustated parts lists

Blower motor seal change to 730068 & 730069

ccs

-- 18457/IN-2721 8/13/99 Updated 310-203 for parts list change ccp

-- 18390/IN-2714 7/6/99 Updated elect. parts drawing -added outlet label P/N 220259 ccp

2 18117/IN-2701 5/25/99 Updated vinyl push rivets to nylon screws in door reverse ccp

1 18121/IN-2678 3/8/99 Added cord p/n, decl. of conf. for copper, updated parts list ccp

-- IN-2668 2/10/99 Parts list addition deg

0 11/98 Original manual ccp

REV ECR/ECN DATE DESCRIPTION By

FormaModel 310 Series _________________________________________________

iii

Model CO2 Sensor* Voltage**

310 T/C 115

311 T/C 230

320 IR 115

321 IR 230

350 T/C 115

351 T/C 230

360 IR 115

361 IR 230

*T/C is a thermal conductivity sensor. IR is an infrared sensor.

**All units are 50/60 HZ

If the incubator is not used in the manner specified in this

operating manual, the protection provided by the equipment

design may be impaired.

FormaModel 310 Series _________________________________________________

General Safety Notes used in this Manual

Important operating and/or maintenance instructions. Read the accompanying text

carefully.

Ce symbole attire l’attention de l’utilisateur sur des instructions importantes de

fonctionnement et/ou d’entretien. Il peut être utilisé seul ou avec d’autres symboles de

sécurité. Lire attentivement le texte d’accompagnement.

Wichtige Betriebs- und/oder Wartungshinweise. Lesen Sie den nachfolgenden Text

sorgfältig.

Importante instruccions de operacion y/o mantenimiento. Lea el texto acompanante

cuidadosamente.

Potential electrical hazards. Only qualified persons should perform procedures

associated with this symbol.

Ce symbole attire l’attention de l’utilisateur sur des risques électriques potentiels.

Seules des personnes qualifiées doivent appliquer les instructions et les procédures

associées à ce symbole.

Gefahr von Stromschlägen. Nur qualifizierte Personen sollten die Tätigkeiten

ausführen, die mit diesem Symbol bezeichnet sind.

Potencial de riesgos electricos. Solo personas das capacitadadas deben ejecutar los

procedimientos asociadas con este simbulo.

√Always use the proper protective equipment (clothing, gloves, goggles etc.).

√Always dissipate extreme cold or heat and wear protective clothing.

√Always follow good hygiene practices.

√Each individual is responsible for his or her own safety.

FormaModel 310 Series _________________________________________________

Do You Need Information or Assistance on Forma

Products?



do, please contact us 8:00 a.m. to 7:00 p.m. (Eastern Time) at:

1-740-373-4763 Direct

1-888-213-1790 Toll Free, U.S. and Canada

1-740-373-4189 FAX

http://www.forma.com Internet Worldwide Web Home Page

fservice@forma.com Service E-Mail Address

If you

Our staff can provide information on pricing and give you quotations. We

can take your order and provide delivery information on major equipment items or make

arrangements to have your local sales representative contact you. Our products are listed on the

Internet and we can be contacted through our Internet home page.

Our staff can supply technical information about proper setup,

operation or troubleshooting of your equipment. We can fill your needs for spare or replacement

parts or provide you with on-site service. We can also provide you with a quotation on our

Extended Warranty for your Forma products.

Whatever Forma products you need or use, we will be happy to discuss your

applications. If you are experiencing technical problems, working together, we will help you

locate the problem and, chances are, correct it yourself...over the telephone without a service

call.

When more extensive service is necessary, we will assist you with direct factory trained

technicians or a qualified service organization for on-the-spot repair. If your service need is

covered by the warranty, we will arrange for the unit to be repaired at our expense and to your

satisfaction.

Regardless of your needs, our professional telephone technicians are available to assist

you Monday through Friday from 8:00 a.m. to 7:00 p.m. Eastern Time. Please contact us by

telephone or fax. If you wish to write, our mailing address is:

Forma Scientific, Inc.

Millcreek Road, PO Box 649

Marietta, OH 45750

International customers, please contact your local Forma Scientific, Inc. distributor.

Sales Support

Service Support



FormaModel 310 Series _________________________________________________

vii

Table of Contents

Section 1 - Installation and Start-Up

1.1 Incubator Components ................................................................................ 1-1

1.2 Control Panel Keys, Displays and Indicators.............................................. 1-2

1.3 Operation of the Keypad ............................................................................. 1-3

1.4 Displays....................................................................................................... 1-4

1.5 Installing the Unit........................................................................................ 1-4

a. Choosing the Location ..................................................................... 1-4

b. Stacking the Incubators..................................................................... 1-5

c. Preliminary Cleaning and Disinfecting ............................................. 1-7

d. Installing the Shelves ........................................................................ 1-7

e. Installing Access Port Filter .............................................................. 1-8

f. Installing the (optional) HEPA Filter ................................................ 1-8

g. Leveling the Unit .............................................................................. 1-9

h. Connecting the Unit to Electrical Power........................................... 1-9

i. Filling the Humidity Pan.................................................................... 1-10

j. Connecting the CO2Gas Supply........................................................ 1-10

1.6 Incubator Start-Up....................................................................................... 1-12

a. Setting the Operating Temperature ................................................... 1-12

b. Setting the Overtemp Setpoint..........................................................1-12

c. Setting the CO2Setpoint ................................................................... 1-14

Chart 1-1, Set Mode............................................................................... 1-13

Section 2 - Calibration

2.1 Calibration Mode ........................................................................................ 2-1

a. Calibrating the Temperature.............................................................. 2-1

Temperature Stabilization Periods............................................... 2-1

b. Calibrating the Thermal Conductivity CO2System.......................... 2-2

T/C CO2Sensor Stabilization Periods ......................................... 2-2

c. Calibrating the Infra-Red CO2System.............................................. 2-3

IR CO2Sensor Stabilization Times.............................................. 2-3

d. Calibrating the Relative Humidity....................................................2-3

Relative Humidity Stabilization Times........................................ 2-4

Chart 2-1, Calibrate Mode ..................................................................... 2-5

FormaModel 310 Series ________________________________________Contents

viii

Section 3 - Configuration

3.1 Configuration Mode .................................................................................... 3-1

a. Turning the Audible Alarm ON/OFF................................................ 3-1

b. Setting an Access Code..................................................................... 3-1

c. Setting a Low Temp Alarm Limit (tracking alarm) .......................... 3-2

d. Enabling Temp Alarms to Trip Contacts .......................................... 3-2

e. Setting a Low CO2Alarm Limit (tracking alarm)............................. 3-2

f. Setting a High CO2Alarm Limit (tracking alarm) ............................ 3-3

g. Enabling CO2Alarms to Trip Contacts ............................................ 3-3

h. Setting a New Zero Number for T/C CO2Sensors ........................... 3-3

i. Setting a New Span Number for T/C CO2Sensors ........................... 3-3

j. Setting a Low RH Alarm Limit ......................................................... 3-4

k. Enabling RH Alarms to Trip Contacts.............................................. 3-4

l. Enabling Temp/RH to be Displayed .................................................. 3-4

m. Setting an RS-485 Communications Address (1535 only).............. 3-5

n. Selecting a Primary Tank with the Gas Guard Option...................... 3-5

o. Enabling the Gas Guard System ....................................................... 3-5

Chart 3-1, Configure Mode (3 pages) .................................................... 3-7

Section 4 - Alarms

4.1 Alarms (chart of alarms) ............................................................................. 4-1

4.2 Temperature Controller Failure TMP CNTR ERR (alarm) ....................... 4-2

4.3 Sensor Fault Alarms) ................................................................................... 4-2

4.4 CO2 SENS ERR ......................................................................................... 4-2

4.5 IR AUTO Z ERR ........................................................................................ 4-2

Section 5 - Routine Maintenance

5.1 Disinfecting the Incubator Interior.............................................................. 5-1

5.2 Cleaning the Cabinet Exterior..................................................................... 5-2

5.3 Cleaning the Glass Doors............................................................................ 5-2

5.4 Cleaning the Humidity Pan ......................................................................... 5-3

5.5 Reversing the Door Swing .......................................................................... 5-3

5.6 The Electronics Section .............................................................................. 5-6

5.7 Replacing the Power Fuses ......................................................................... 5-9

5.8 HEPA Filter Maintenance (factory installed option) ................................. 5-10

5.9 Replacing the Sample Air Filter.................................................................. 5-10

FormaModel 310 Series ________________________________________Contents

Section 6 - Factory Installed Options

6.1 Connections to External Equipment ........................................................... 6.1

a. Connecting the Remote Alarm Contacts........................................... 6.1

b. Connecting the RS485 Interface ....................................................... 6-2

c. Connecting the Analog Outboards .................................................... 6-2

6.2 CO2Gas Guard ........................................................................................... 6-4

a. Connecting the GO2Gas Supplies .................................................... 6-5

b. Activating the Gas Guard.................................................................. 6-5

c. Operation of the CO2Gas Guard....................................................... 6-5

6.3 Humidity Readout ....................................................................................... 6-6

a. Factors affecting the Humidity level in the Chamber ....................... 6-6

b. Accuracy of the Humidity Readout................................................... 6-7

6.4 Connecting the Uninterruptable Power Supply (270028 and 270082) ....... 6-7

a. Uninterruptable Power Supply 270078, 115volt, 50/60Hz ................ 6-7

b. Uninterruptable Power Supply 270082, 230 volt, 50/60Hz............... 6-8

Section 7 – Specifications

Section 8 - Spare Parts

Section 9 - Electrical Schematics

Section 10 - Warranty Information

FormaModel 310 Series _______________________________________ Installation Start-Up

1-1

Section 1 - Installation and Start-up

1.1 Incubator Components

•Outer Door - Reversible to

opposite swing, see Section 5.5

•Inner Door - Reversible to opposite

swing, see Section 5.5

•Chamber Gas Sample Port - Used

for sampling chamber CO2content

using a FYRITE or similar

instrument.

•Main Power Switch

•Control Panel - Keypad, Displays

and indicators (See Figure 1-2)

•Leveling Legs - Used to level the

unit

Note: The incubators are stackable. See

Section 1.5.b.

InnerD oor

Leveling

Legs (4 )

DoorHeater

Cable

Contro l Panel

ChamberGas

Sam ple Port Power

Switch

See Section 5

See

Section

1.5

Figure 1-1

FormaModel 310 Series

Direct Heat Incubator

FormaModel 310 Series _______________________________________ Installation Start-Up

1-2

1.2 Control Panel Keys, Displays and Indicators

1. Silence - Silences the audible alarm.

2. Alarm Indicator - Light pulses on/off

during an alarm condition in the cabinet.

3. Mode Select Switch - Used to select

Run, Setpoints, Calibration and System

Configuration Modes.

4. Message Center - Displays system

status.

5. Mode Select Indicators -

Run: Run Menu

Set: Set Points Menu

Cal: Calibrate Menu

Config: Configuration Menu

6. Up and Down Arrows - Increases or

decreases the number values, toggles

between choices.

7. Enter - Stores the value into computer

memory.

8. Heat Indicator - Lights when power is

applied to the heaters.

9. Temp Display - Program to display

temperature continuously, RH

continuously (with RH option), or toggle

between temperature and humidity (with

RH option). See Section 3.1,

Configuration.

10. Scroll for Parameters Arrows - Moves

the operator through the choices of the

selected mode.

11. CO2 Inject Indicator - Lights when CO2

is being injected into the incubator.

12. % CO2Display - Displays CO2

percentage continuously.

Silence M ode

System OK

36.9

4.9

Enter

R un Set C al C onfig H eat Tem p

In ject % CO

Scrollfo r P a ra m e te rs

Figure 1-2

Control Panel

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