Foerster CIRCOGRAPH DS Manuel utilisateur

CIRCOGRAPH®DS

Sensor system Ro 65

6.452

Operating Instructions

Original Instructions

Introduction

These Operating Instructions are intended to be read, understood and observed

in all points by the persons responsible for operating the equipment.

The complete Operating Instructions consist of the following sections:

1 Safety

2 Functional description

3 Installation

4 Operation

5 Maintenance

Knowledge of the Operating Instructions is essential for avoiding equipment

faults and for ensuring trouble-free operation.

It is therefore of the utmost importance that the entire Operating Instructions are

made known to and understood by all the appropriate persons.

Our Service Department or one of our Representatives will be happy to receive

any suggestions for further improvements to these Operating Instructions. They

will also be pleased to provide rapid and comprehensive answers to questions

not covered by these Operating Instructions.

INSTITUT DR. FOERSTER GmbH & Co. KG remains the sole owner of all rights

pertaining to all the information contained in these documents. The documents

are intended only for the purpose of operating and maintaining the units supplied.

In particular, direct or indirect reproduction and transmission to unauthorized third

parties is not permitted.

® Registered trade-mark

CIRCOGRAPH® is a registered trademark or brand name of INSTITUT DR.

FOERSTER GmbH & Co. KG. The reproduction of utility names, trade names,

product designations etc. in this User Manual does not justify the assumption,

even without special designation, that such names can be considered exempt

from proprietary brand and trademark protection laws and may therefore be

freely used by anyone.

Table of Contents

6.452 I

1SAFETY ...................................................................................................................... 1

1.1 Dangers posed by this machine...................................................................................... 1

1.2 Safety information and tips.............................................................................................. 1

1.3 Use as intended ..............................................................................................................2

1.4 Dangers posed by accessories ....................................................................................... 2

1.5 Emissions........................................................................................................................ 2

1.6 Danger sources............................................................................................................... 3

1.7 Workstations....................................................................................................................3

1.8 Authorised operators ....................................................................................................... 3

1.9 Personal safety equipment.............................................................................................. 4

1.10 Safety measures at the installation location.................................................................... 4

1.11 Protective safety devices ................................................................................................ 4

1.12 Behaviour in the event of an emergency......................................................................... 4

1.13 Declaration of Conformity................................................................................................ 5

2FUNCTIONAL DESCRIPTION .................................................................................... 7

2.1 Application....................................................................................................................... 7

2.2 Mode of operation .......................................................................................................... 8

2.3 Construction ....................................................................................................................9

2.3.1 Test Heads......................................................................................................... 12

2.3.2 Rotating Head Ro 65......................................................................................... 13

2.4 Technical Data............................................................................................................... 19

2.5 Dimension sheet ........................................................................................................... 20

2.6 Environmental conditions .............................................................................................. 22

2.7 Standard Components................................................................................................... 23

Table of Contents

II 6.452

3INSTALLATION......................................................................................................... 25

3.1 Setup and Connection................................................................................................... 25

4OPERATION.............................................................................................................. 27

4.1 Dimension change ........................................................................................................ 27

4.2 Selection and installation of the protective nozzles....................................................... 28

4.2.1 Selection of the protective nozzles.................................................................... 28

4.2.2 Required tools ................................................................................................... 29

4.3 Adjusting nominal diameter........................................................................................... 30

4.3.1 Preparation ........................................................................................................ 30

4.3.2 Removing Entry Nozzle ..................................................................................... 31

4.3.3 Adjusting nominal diameter ............................................................................... 32

4.3.4 Fitting protective nozzles................................................................................... 36

4.3.5 Setting the roller guides..................................................................................... 38

4.3.6 Positioning the sensor system in the testing section......................................... 38

4.4 Rotational speed preselection....................................................................................... 39

4.5 Switching on motor........................................................................................................ 40

4.6 Application drawing line ................................................................................................ 41

5MAINTENANCE ........................................................................................................ 45

5.1 Maintenance schedule .................................................................................................. 45

5.2 Cleaning ........................................................................................................................46

5.3 Removing and fitting the test heads.............................................................................. 47

5.4 Replacing parts subject to wear .................................................................................... 50

Table of Contents

6.452 III

5.5 Maintenance of the roller guides ................................................................................... 51

5.5.1 Lubrication......................................................................................................... 51

5.5.2 Replacing the track rollers................................................................................. 52

5.5.3 Removing the roller guide levers ....................................................................... 53

5.6 Checking and changing the V-ribbed belt ..................................................................... 54

5.7 List of parts subject to wear........................................................................................... 58

Table of Contents

IV 6.452

Notes:

SAFETY 1.1 Dangers posed by this machine

6.452 1

1 SAFETY

1.1 Dangers posed by this machine

The sensor system features protective safety devices. It has been sub-

jected to a safety test and safety acceptance test. In the event of operat-

ing errors or misuse, the machine may pose dangers and risks to

 the life and limb of the operator,

 the machine and other operator’s valuables and

 efficient operation of the machine.

All persons involved in installation, commissioning, operation, servicing

and maintenance of the machine must

 be appropriately qualified and

 must strictly follow the information provided in these operating instruc-

tions.

Your safety is at stake!

1.2 Safety information and tips

The following symbols are used in these operating instructions:

DANGER!

This warns against dangers to persons. These sections provide you

with information on what to do and what not to do in order to prevent

personal injury.

WARNING!

These sections indicate possible damage to the test system. They pro-

vide information on what to do and what not to do in order to prevent

damage to property.

NOTE!

These sections provide tips for the user on how to use the system bet-

ter and also provide other useful information.

1.3 Use as intended SAFETY

26.452

1.3 Use as intended

The sensor system is suitable only for non-destructive testing of round

material.

Diameter range: see 2.4 Technical Data

Smaller diameters and larger diameters may not be admitted into the

sensor system under any circumstances.

Material with a cross-section which is anything other than round may not

be admitted into the sensor system under any circumstances.

The sensor system may be operated only in conjunction with a suitable

conveying mechanism and a lifting table.

On no account may you convert or modify the sensor system arbitrarily,

for reasons relating to safety.

DANGER!

Masses rotating at high speed pose a serious danger to your life if the

machine is operated incorrectly.

Never touch the rotating sensor components.

NOTE!

The information on operation, servicing and maintenance prescribed in

these operating instructions must be followed strictly.

1.4 Dangers posed by accessories

Transport mechanisms, lifting table and external control equipment must

not render the protective safety devices of the sensor system inoperable.

1.5 Emissions

See 2.6 Environmental conditions.

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