Foerster CIRCOGRAPH DS Manuel utilisateur
CIRCOGRAPH®DS
Sensor system Ro 130
6.453
Operating Instructions
SENSORSYSTEM Ro 130
6.453 – 01/2006 I
FOREWORD
These operating instructions were written to be read, understood and
complied with in full by those persons responsible for operating the ma-
chine.
The complete operating instructions consist of the following sections:
1 Safety
2 Description
3 Installation
4 Operation
5 Maintenance
Machine faults can only be avoided and fault-free operation of the ma-
chine can only be guaranteed through knowledge of the operating instruc-
tions.
It is therefore particularly important that all responsible persons are famil-
iar with and understand the full operating instructions.
Our service department or one of our representatives would be pleased to
receive suggestions about how to further improve these operating instruc-
tions. Any questions not covered by these instructions will also be dealt
with quickly and comprehensively.
SENSORSYSTEM Ro 130
II 6.453 – 01/2006
Copyright
© 2006 INSTITUT DR. FOERSTER GmbH & Co. KG.
In Laisen 70, D-72766 Reutlingen
Copyright 2006 Institut Dr. Foerster for Software:
So far software is supplied or installed on the system, it is subject to copy-
right laws. It may be used only for operating the related system in the
manner described in the sales documentation or in the User Manual. Any
use over and above this is expressively prohibited. Violations of this
clause shall entail liability to pay compensation for damages and may
also result in prosecution under criminal law
Copyright 2006 Institut Dr. Foerster for Documentation:
INSTITUT DR. FOERSTER GMBH & CO KG retains ownership of all
property rights to all information provided in this document. The docu-
ments shall support only operation and service of the delivered units. All
(direct and indirect) duplication and disclosure to unauthorized third par-
ties is strictly prohibited.
SENSORSYSTEM Ro 130
CONTENTS
6.453 – 01/2006 1
1SAFETY ................................................................................................................... 1-1
1.1 Dangers posed by this machine...................................................................................1-1
1.2 Safety information and tips...........................................................................................1-1
1.3 Use as intended ...........................................................................................................1-2
1.4 Dangers posed by accessories ....................................................................................1-2
1.5 Emissions.....................................................................................................................1-2
1.6 Danger sources............................................................................................................1-3
1.7 Workstations.................................................................................................................1-3
1.8 Authorised operators ....................................................................................................1-3
1.9 Personal safety equipment...........................................................................................1-4
1.10 Safety measures at the installation location.................................................................1-4
1.11 Protective safety devices .............................................................................................1-4
1.12 Behaviour in the event of an emergency......................................................................1-4
1.13 Declaration of conformity .............................................................................................1-5
2DESCRIPTION ......................................................................................................... 2-1
2.1 Application....................................................................................................................2-1
2.2 Mode of operation ........................................................................................................2-2
2.3 Construction .................................................................................................................2-3
2.3.1 Test Heads........................................................................................................2-6
2.3.2 Rotating Head Ro 130......................................................................................2-7
2.4 Technical Data............................................................................................................2-13
2.5 Dimension sheet ........................................................................................................2-14
2.6 Operating, storage and transport conditions ..............................................................2-16
2.7 Standard Components................................................................................................2-17
SENSORSYSTEM Ro 130
CONTENTS
26.453 – 01/2006
3INSTALLATION........................................................................................................ 3-1
3.1 Setup and Connection..................................................................................................3-1
4OPERATION............................................................................................................. 4-1
4.1 Dimension change .......................................................................................................4-1
4.2 Selection and installation of the protective nozzles......................................................4-2
4.2.1 Selection of the protective nozzles...................................................................4-2
4.2.2 Required tools ..................................................................................................4-3
4.3 Changing nominal diameter .........................................................................................4-4
4.3.1 Preparation .......................................................................................................4-4
4.3.2 Remove Entry Nozzle.......................................................................................4-5
4.3.3 Adjusting nominal diameter ..............................................................................4-7
4.3.4 Remove exit nozzles ......................................................................................4-10
4.3.5 Fitting protective nozzles................................................................................4-12
4.3.6 Setting the roller guides .................................................................................4-15
4.3.7 Positioning the transmitter system in the testing line......................................4-15
4.4 Rotational speed preselection....................................................................................4-16
4.5 Switching on motor.....................................................................................................4-17
SENSORSYSTEM Ro 130
CONTENTS
6.453 – 01/2006 3
5 MAINTENANCE ....................................................................................................... 5-1
5.1 Maintenance schedule .................................................................................................5-1
5.2 Cleaning .......................................................................................................................5-2
5.3 Removing and fitting the test heads.............................................................................5-2
5.4 Replacing parts subject to wear ..................................................................................5-5
5.5 Maintenance of the roller guides ..................................................................................5-6
5.5.1 Lubrication........................................................................................................5-6
5.5.2 Replacing the track rollers................................................................................5-7
5.5.3 Removing the roller guide levers ......................................................................5-8
5.6 Checking and changing the cone belt ..........................................................................5-9
5.7 List of parts subject to wear........................................................................................5-13
SENSORSYSTEM Ro 130
CONTENTS
46.453 – 01/2006
Notes:
SENSORSYSTEM Ro 130
SAFETY 1.1 Dangers posed by this machine
6.453 – 01/2006 1-1
1 SAFETY
1.1 Dangers posed by this machine
The sensor system features protective safety devices. It has been sub-
jected to a safety test and safety acceptance test. In the event of operat-
ing errors or misuse, the machine may pose dangers and risks to
the life and limb of the operator,
the machine and other operator’s valuables and
efficient operation of the machine
All persons involved in installation, commissioning, operation, servicing
and maintenance of the machine must
be appropriately qualified and
must strictly follow the information provided in these operating instruc-
tions.
Your safety is at stake!
1.2 Safety information and tips
The following symbols are used in these operating instructions:
DANGER!
This warns against dangers to persons. These sections provide you
with information on what to do and what not to do in order to prevent
personal injury.
WARNING!
These sections indicate possible damage to the test system. They pro-
vide information on what to do and what not to do in order to prevent
damage to property.
NOTE!
These sections provide tips for the user on how to use the system bet-
ter and also provide other useful information.
SENSORSYSTEM Ro 130
1.3 Use as intended SAFETY
1-2 6.453 – 01/2006
1.3 Use as intended
The sensor system is suitable only for non-destructive testing of round
material.
Diameter range: refer to Technical Data
Smaller diameters and larger diameters may not be admitted into the
sensor system under any circumstances.
Material with a cross-section which is anything other than round may not
be admitted into the sensor system under any circumstances.
The sensor system may be operated only in conjunction with a suitable
conveying mechanism and a lifting table.
On no account may you convert or modify the sensor system arbitrarily,
for reasons relating to safety.
DANGER!
Masses rotating at high speed pose a serious danger to your life if the
machine is operated incorrectly. Never touch the rotating sensor com-
ponents.
NOTE!
The information on operation, servicing and maintenance prescribed in
these operating instructions must be followed strictly.
1.4 Dangers posed by accessories
Transport mechanisms, lifting table and external control equipment must
not render the protective safety devices of the sensor system inoperable.
1.5 Emissions
Refer to 2.4 Technical Data
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